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Main Engines (2-Stroke)

Main Engine 2-Stroke

A two-stroke main engine fires every cylinder on every crankshaft revolution and couples directly to the propeller shaft, typically turning at 70 to 100 rpm with no reduction gear between crank and shaft.

93models
Mitsubishi
Knowledge

What to check on a Main Engine 2-Stroke.

93 models from Mitsubishi in Main Engine 2-Stroke. Below: the full model list.

What makes a two-stroke main engine different

A two-stroke main engine completes a full working cycle — intake, compression, power, exhaust — in a single crankshaft revolution, against the four revolutions a medium-speed four-stroke needs for the same cycle. That single fact drives almost everything else about the type: one power stroke per cylinder per revolution at low rpm produces enormous torque directly at the crankshaft, so the engine can be coupled straight to a fixed-pitch propeller without a reduction gearbox. There is no camshaft-driven inlet valve either; scavenge air enters through ports uncovered by the piston near bottom dead centre, and only the exhaust side uses a mechanically or hydraulically actuated valve at the cylinder head. The crosshead design, unique among large diesels of this size, keeps the piston running vertically and takes the side thrust of the connecting rod on a separate crosshead bearing, so the cylinder liner only ever sees axial load from the piston.

Two-stroke crosshead marine engine section
Section through one cylinder of a two-stroke crosshead marine engine: the exhaust valve in the cylinder head, the piston running in the liner above the scavenge ports fed from the scavenge air receiver, and the piston rod through the crosshead to the crankshaft in the bedplate.

Legend

  1. Cylinder head
  2. Exhaust valve
  3. Piston
  4. Cylinder liner
  5. Scavenge air receiver
  6. Piston rod
  7. Scavenge ports
  8. Crosshead
  9. Crankshaft
  10. Bedplate

Main components

Crosshead and piston assembly

The piston, piston rod and crosshead are separate parts joined below the stuffing box, which keeps combustion gas and crankcase oil in two physically separated spaces. The piston crown takes the full thermal load of combustion and is oil-cooled from underneath; piston rings are chrome or ceramic-coated to survive tens of thousands of running hours between overhauls.

Uniflow scavenging

Scavenge air enters low on the liner through ports arranged around the circumference and exits through a single exhaust valve at the top, so flow moves in one direction (uniflow) rather than looping back on itself as in older loop- or cross-scavenged designs. This gives cleaner scavenging at low rpm and is now close to universal on new low-speed engines.

Read the full guide

Exhaust valve and camshaft, or camshaft-free electronic control

Older tonnage uses a chain- or gear-driven camshaft to time fuel injection and the exhaust valve mechanically. Electronically controlled engines (ME from MAN Energy Solutions, X-DF and similar from WinGD) replace the camshaft with hydraulic or servo actuators driven by a control system, which allows the injection and exhaust timing to be varied with load and even shut down individual cylinders for slow steaming.

Turbocharger and scavenge air system

One or more turbochargers, usually constant-pressure rather than pulse type at this size, supply scavenge air through an air cooler. Auxiliary blowers cover low-load and starting conditions when exhaust energy is too low to drive the turbocharger alone.

Selecting and sizing a two-stroke engine

The engine is chosen to match the ship's design speed and propeller characteristics, not picked from a generic power table. The relevant figures are:

  • Maximum continuous rating (MCR) in kW and the corresponding rpm, which fixes propeller diameter and pitch
  • Number of cylinders and bore, which set the power step available within a given engine family
  • Mean effective pressure and specific fuel consumption at the chosen load point, usually 70–85% of MCR for the economic operating point
  • Fuel flexibility — conventional HFO/MGO, or dual-fuel variants burning LNG, methanol or LPG as the primary fuel with liquid pilot or backup fuel

Regulations and class

Two-stroke main engines fall under IMO NOx Tier III when built for operation in an Emission Control Area, which in practice means either exhaust gas recirculation, selective catalytic reduction, or a dual-fuel gas mode certified to meet the limit. MARPOL Annex VI also governs SOx through fuel sulphur limits or scrubber fitment. Classification societies require a type approval for the engine design and periodic surveys of crankshaft deflections, bearing clearances and crankcase explosion relief devices under their machinery survey scheme; continuous machinery survey arrangements are common on this engine type given its size and running hours.

Typical faults

FaultCauseConsequence
Scavenge fireOil accumulation in the scavenge space igniting, often from piston ring blow-by or dirty scavenge portsLocal damage to piston skirt and liner, risk of fire spreading if not caught early
Crosshead bearing wipeLoss of lubrication or contaminated system oilMetal-to-metal contact, potential connecting rod damage, unplanned dry-dock repair
Exhaust valve burningPoor valve seating, fuel quality issues, or actuator timing drift on electronic enginesLoss of compression, increased fuel consumption, cylinder unit shutdown
Turbocharger surgeFouled turbine or compressor side, or sudden load changesVibration, reduced scavenge pressure, risk of turbocharger damage

What to look for in a supplier

  • Genuine parts traceable to the engine designer's licence, not just dimensionally matching copies
  • Documented material certificates for crankshafts, connecting rods and cylinder covers
  • Service support and spare parts availability in the trading area the ship actually operates in
  • Experience with the specific engine family and control system version, particularly for electronically controlled types

A slow, gradual rise in exhaust temperature spread across cylinders is usually worth investigating before it becomes a scavenge fire — by the time the alarm sounds, the oil has often already been smouldering in the scavenge space for a watch or two.

Models

Models in this type.

The best-documented model of each manufacturer first, then the next — 93 of 93 models in Main Engine 2-Stroke. Every row links to full specifications, documents and service notes.

Showing only Mitsubishi. Show all manufacturers
Mitsubishi5UEC33LSE 3,100 kW Mitsubishi5UEC33LSE-Eco 3,100 kW Mitsubishi5UEC33LSII 2,650 kW Mitsubishi5UEC37LA 4,250 kW Mitsubishi5UEC43LSE 6,000 kW Mitsubishi5UEC45LA 7,000 kW Mitsubishi5UEC45LSE 5,000 kW Mitsubishi5UEC45LSE-Eco 6,000 kW Mitsubishi5UEC50LSE 9,250 kW Mitsubishi5UEC50LSE-Eco 7,500 kW Mitsubishi5UEC50LSII 9,500 kW Mitsubishi5UEC52LA 10,250 kW Mitsubishi5UEC52LS 7,400 kW Mitsubishi5UEC60LS-Eco 11,000 kW Mitsubishi5UEC60LSII 15,250 kW Mitsubishi5UEC68LS 13,500 kW Mitsubishi5UEC68LSE 19,500 kW Mitsubishi5UEC68LSE-Eco 14,000 kW Mitsubishi5UEC68LSII 20,250 kW Mitsubishi5UEC85LSII 29,000 kW Mitsubishi6UEC33LSE 2,100 kW Mitsubishi6UEC33LSE-Eco 3,720 kW Mitsubishi6UEC33LSII 3,180 kW Mitsubishi6UEC37LA 5,100 kW Mitsubishi6UEC43LSE 7,200 kW Mitsubishi6UEC45LA 5,610 kW Mitsubishi6UEC45LSE 6,000 kW Mitsubishi6UEC45LSE-Eco 7,200 kW Mitsubishi6UEC50LSE 7,320 kW Mitsubishi6UEC50LSE-Eco 9,000 kW Mitsubishi6UEC50LSII 11,400 kW Mitsubishi6UEC52LA 12,300 kW Mitsubishi6UEC52LSE 10,080 kW Mitsubishi6UEC60LS 17,400 kW Mitsubishi6UEC60LS-Eco 13,200 kW Mitsubishi6UEC60LSII 18,300 kW Mitsubishi6UEC68LS 16,200 kW Mitsubishi6UEC68LSE 23,400 kW Mitsubishi6UEC68LSE-Eco 16,800 kW Mitsubishi6UEC68LSII 24,300 kW Mitsubishi6UEC85LSII 22,680 kW Mitsubishi6UEC85LSII-Eco 25,500 kW Mitsubishi7UEC33LSE 4,340 kW Mitsubishi7UEC33LSE-Eco 4,340 kW Mitsubishi7UEC33LSII 3,710 kW Mitsubishi7UEC37LA 5,950 kW Mitsubishi7UEC43LSE 8,400 kW Mitsubishi7UEC45LA 9,800 kW Mitsubishi7UEC45LSE 7,000 kW Mitsubishi7UEC45LSE-Eco 8,400 kW Mitsubishi7UEC50LSE 12,950 kW Mitsubishi7UEC50LSE-Eco 10,500 kW Mitsubishi7UEC50LSII 13,300 kW Mitsubishi7UEC52LA 14,350 kW Mitsubishi7UEC52LS 10,360 kW Mitsubishi7UEC52LSE 11,760 kW Mitsubishi7UEC60LS 14,420 kW Mitsubishi7UEC60LS-Eco 15,400 kW Mitsubishi7UEC60LSII 21,350 kW Mitsubishi7UEC68LS 18,900 kW Mitsubishi7UEC68LSE 27,300 kW Mitsubishi7UEC68LSE-Eco 19,600 kW Mitsubishi7UEC68LSII 28,350 kW Mitsubishi7UEC85LSII 40,600 kW Mitsubishi7UEC85LSII-Eco 29,750 kW Mitsubishi8UEC33LSE-Eco 4,960 kW Mitsubishi8UEC43LSE 9,600 kW Mitsubishi8UEC45LA 11,200 kW Mitsubishi8UEC45LSE 8,000 kW Mitsubishi8UEC45LSE-Eco 9,600 kW Mitsubishi8UEC50LSE 14,800 kW Mitsubishi8UEC50LSE-Eco 12,000 kW Mitsubishi8UEC52LA 16,400 kW Mitsubishi8UEC52LS 11,840 kW Mitsubishi8UEC60LS-Eco 17,600 kW Mitsubishi8UEC60LSII 24,400 kW Mitsubishi8UEC85LSII 46,400 kW Mitsubishi5UEC52LSE 8,400 kW Mitsubishi5UEC60LS 14,500 kW Mitsubishi6UEC52LS 8,880 kW Mitsubishi8UEC33LSE 4,960 kW Mitsubishi8UEC33LSII 4,240 kW Mitsubishi8UEC50LSII 15,200 kW Mitsubishi8UEC52LSE 13,440 kW Mitsubishi8UEC68LS 21,600 kW Mitsubishi8UEC68LSII 32,400 kW MitsubishiUEC33LSE-Eco MitsubishiUEC45LSE-Eco MitsubishiUEC50LSE-Eco MitsubishiUEC52LSE MitsubishiUEC60LS-Eco MitsubishiUEC68LSE-Eco MitsubishiUEC85LSII-Eco
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Also in Main Engines (2-Stroke).

The other equipment types in this category.

Main Engine (2-Stroke Crosshead)
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