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Anchor & Mooring Equipment

Anchor Windlass

An anchor windlass has to do two different jobs with the same machine: hold a stationary ship against wind and current on the brake alone, and haul in chain under power, and it is usually the brake, not the motor, that fails first.

89models
MacGregor
Knowledge

What to check on an Anchor Windlass.

89 models from MacGregor in Anchor Windlass. Below: the full model list.

What an anchor windlass has to do

The windlass is the machine that pays out and heaves in the anchor chain, and separately from that, holds the ship at anchor once the required scope of chain is out. Those are two different duties on the same machine: heaving power comes from an electric or hydraulic motor through a gearbox to the chain wheel, also called the gypsy or cable lifter, while holding at anchor is done by the chain stopper and the windlass brake, not by the motor, which is normally declutched once the anchor is down. A windlass sized only for heaving-in speed and torque, without enough brake holding capacity, will haul chain in perfectly well and still let the ship drag if the brake is not up to the job.

Anchor windlass arrangement
Anchor windlass on deck: the motor and gearbox drive the cable lifter that takes the anchor chain, with the band brake on the lifter and a warping drum on the same shaft; the chain passes the chain stopper and runs down the spurling pipe into the chain locker.

Legend

  1. Cable lifter (wildcat)
  2. Warping drum
  3. Band brake
  4. Motor and gearbox
  5. Chain stopper
  6. Deck
  7. Spurling pipe
  8. Anchor chain
  9. Chain locker

Main components

  • Chain wheel (gypsy) — the sprocket-like wheel shaped to the chain's link size that engages the chain for heaving; wear here is measured against the chain's own wear limits
  • Motor and gearbox — electric or hydraulic drive delivering heaving speed and torque, sized against the anchor and chain weight to be lifted from the deepest anchoring depth the ship is designed for
  • Band brake — a friction brake around the chain wheel drum that holds the chain when the wheel is declutched from the motor; this is what actually holds the ship at anchor
  • Chain stopper (bow stopper) — a separate mechanical device on deck that takes the anchor's holding load off the windlass entirely once the ship is anchored, so the brake is not left carrying the full load indefinitely
  • Warping drum — often fitted alongside the chain wheel for mooring line handling, sharing the same motor

Selection and sizing

Windlass sizing follows the equipment number calculated for the ship under class rules, which sets anchor weight, chain diameter and grade, and therefore the pull and brake holding capacity the windlass must deliver. The relevant figures are:

  • Chain diameter and grade, grade 3 being common on larger tonnage, which fixes chain wheel profile and required brake torque
  • Heaving speed at rated pull, since class rules set a minimum continuous heaving speed with two anchors and chain hanging free
  • Brake holding capacity, expressed as a multiple of the chain's breaking load, not just of the anchor weight
  • Electric or hydraulic power availability on deck, which sometimes decides the drive type independent of the windlass duty itself

Regulations and class

Class societies size anchoring equipment through the equipment number formula in their rules, based on the ship's displacement, breadth and superstructure area, and this determines anchor mass, chain diameter and length, which the windlass must be able to handle. There is no SOLAS requirement to test windlass brake holding capacity by an actual anchor drop, but class surveys check chain wheel and brake condition, chain stopper operation, and confirm chain markings at each link joint are visible for scope monitoring. Windlass motors and their electrical protection are covered under the ship's general electrical equipment survey.

Read the full guide

Typical faults

FaultCauseConsequence
Brake slipping under loadWorn brake lining, oil contamination, or incorrect brake band adjustmentShip drags anchor in wind or current despite chain paid out correctly
Chain wheel and chain wear mismatchChain wheel not renewed when chain itself was renewed, or vice versaChain slips or jumps on the wheel under load, uneven wear accelerating
Gearbox oil contaminationSeal wear allowing seawater ingressReduced gearbox life, increased heaving motor load
Chain stopper failure to engageCorrosion or mechanical damage to the stopper bar or pinFull anchor holding load left on the windlass brake long-term, accelerating brake wear

What to look for in a supplier

  • Windlass rated pull and brake capacity matched to the equipment number actually calculated for the ship, not a generic size-for-size replacement
  • Chain wheel profile matched to the exact chain diameter and grade fitted
  • Spares availability for brake linings and gearbox components, which are the parts most often needing renewal
  • Documented type test or class approval for the windlass and its brake holding capacity

A windlass that heaves chain smoothly tells you nothing about whether it will hold the ship — that is the brake's job, and the brake is the part most often neglected until the ship drags.

Anchor windlass
Anchor windlass. Photo: The original uploader was Leonard G. at English Wikipedia., CC SA 1.0, via Wikimedia Commons
Models

Models in this type.

The best-documented model of each manufacturer first, then the next — 89 of 89 models in Anchor Windlass. Every row links to full specifications, documents and service notes.

Showing only MacGregor. Show all manufacturers
MacGregorCA-Series Combined Anchor Windlass 250 kN pull MacGregor PusnesAW-Combined 300 300 kN MacGregor / CargotecPusnes Anchor Windlass Pull 50-600 kN MacGregor PusnesAW-E180 Electric Windlass 180 kN MacGregorHAW-1000kN MacGregor PusnesAW-E250 Electric Windlass 250 kN MacGregorHAW-100kN MacGregor PusnesAW-H400 Hydraulic Windlass 400 kN MacGregorHAW-150kN MacGregor PusnesAW-H600 Hydraulic Windlass 600 kN MacGregorHAW-200kN MacGregorHAW-250kN MacGregorHAW-300kN MacGregorHAW-400kN MacGregorHAW-500kN MacGregorHAW-50kN MacGregorHAW-600kN MacGregorHAW-800kN MacGregorHatlapa LMW Electric Anchor Windlass (Family) MacGregorHatlapa LMW Hydraulic Anchor Windlass (Family) MacGregorHatlapa LMW-1000E MacGregorHatlapa LMW-1000H MacGregorHatlapa LMW-1200E MacGregorHatlapa LMW-1200H MacGregorHatlapa LMW-1500E MacGregorHatlapa LMW-1500H MacGregorHatlapa LMW-200E MacGregorHatlapa LMW-200H MacGregorHatlapa LMW-300E MacGregorHatlapa LMW-300H MacGregorHatlapa LMW-400E MacGregorHatlapa LMW-400H MacGregorHatlapa LMW-500E MacGregorHatlapa LMW-500H MacGregorHatlapa LMW-600E MacGregorHatlapa LMW-600H MacGregorHatlapa LMW-800E MacGregorHatlapa LMW-800H MacGregorMG-AW-125kN-E MacGregorMG-AW-125kN-H MacGregorMG-AW-175kN-E MacGregorMG-AW-175kN-H MacGregorMG-AW-225kN-E MacGregorMG-AW-225kN-H MacGregorMG-AW-275kN-H MacGregorMG-AW-350kN-E MacGregorMG-AW-350kN-H MacGregorMG-AW-450kN-E MacGregorMG-AW-450kN-H MacGregorMG-AW-550kN-E MacGregorMG-AW-550kN-H MacGregorMG-AW-650kN-E MacGregorMG-AW-650kN-H MacGregorMG-AW-700kN-E MacGregorMG-AW-700kN-H MacGregorMG-AW-750kN-E MacGregorMG-AW-750kN-H MacGregorMG-AW-75kN-E MacGregorMG-AW-75kN-H MacGregorMG-AW-850kN-E MacGregorMG-AW-850kN-H MacGregorMG-AW-900kN-E MacGregorMG-AW-900kN-H MacGregorMG-Combined-100kN MacGregorMG-Combined-150kN MacGregorMG-Combined-200kN MacGregorMG-Combined-250kN MacGregorMG-Combined-300kN MacGregorMG-Combined-400kN MacGregorMG-Combined-500kN MacGregorMG-Combined-600kN MacGregorMG-Combined-800kN MacGregorAW-250 250kN Windlass MacGregorAnchor handling / towing winches MacGregorChain pulling winches MacGregorChain wheel manipulator MacGregorShark jaws MacGregorSternrollers MacGregorWire clamp MacGregorPusnes AW-100kN MacGregorPusnes AW-200kN MacGregorPusnes AW-300kN MacGregorPusnes AW-400kN MacGregorPusnes AW-500kN MacGregorPusnes AW-600kN MacGregorPusnes AW-800kN MacGregorMG-AW-275kN-E MacGregorguide pins MacGregorstop pins
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Frequently asked

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Is Anchor Windlass data free?

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Send us the nameplate. We identify it by hand, add it to the library, and if you need a part or a service, the request is already on our desk.

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