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Deck Cranes

Deck Crane

A deck crane lifts cargo and stores independent of shore facilities, and its rated capacity falls sharply with outreach; the figure that matters is the load chart at the radius actually being used, not the maximum SWL painted on the boom.

263models
Palfinger Marine
Knowledge

What to check on a Deck Crane.

263 models from Palfinger Marine in Deck Crane. Below: the full model list.

What makes a deck crane different from cargo gear in general

A deck crane is a self-contained, slewing lifting appliance permanently fitted to the ship, distinct from derrick-and-boom cargo gear or gantry systems that move on rails. It combines its own power source (electro-hydraulic on the great majority of newbuildings, older units still found with electric or steam drive), a slewing platform, a luffing or fixed jib, and its own control station, so it can work independently of shore cranes at any berth or anchorage. On general cargo ships the deck crane may handle the entire cargo operation; on tankers and bulk carriers it more often serves stores, spares, hose handling and maintenance lifts, but the safety case is the same regardless of how often it is used.

Deck crane arrangement
Pedestal-mounted deck crane: the slewing ring carries the machinery house and operator cab, the luffing cylinder raises and lowers the boom, and the wire rope runs from the winch drum over the boom tip to the hook block.

Legend

  1. Boom
  2. Luffing cylinder
  3. Wire rope
  4. Operator cab
  5. Slewing ring
  6. Hook block
  7. Winch drum
  8. Pedestal
  9. Deck

Main components

Hydraulic power pack and drive

An electric motor drives a hydraulic pump feeding the slew, luff and hoist motors; this gives smooth, controllable lifting speed and allows the crane to be started and stopped locally without warming up a large prime mover.

Jib and luffing system

The jib is either fixed-length with a luffing cylinder to change radius, or telescopic to extend reach without increasing height. Luffing cylinders and their locking devices carry the full overturning moment of the load and are a primary inspection point.

Read the full guide

Slewing ring and bearing

A large-diameter bearing carries the whole crane structure and lets it rotate on the pedestal; it takes both the vertical load and the tipping moment from an offset load, and its condition determines the crane's remaining working life more than almost any other single part.

Hoist winch and wire rope

The hoist drum and wire rope lift the load; rope diameter, construction and discard criteria are set against the crane's rated load and the wire rope's design factor, not chosen for convenience.

Overload and limit protection

A load moment indicator or equivalent safe load indicator monitors load against radius in real time and cuts hoist and luff functions before the rated capacity at that radius is exceeded.

Selection and sizing

  • Safe working load at the radius actually needed on deck, read from the crane's load chart, not the single maximum SWL figure
  • Outreach required to clear hatch coamings, deck cargo or the ship's side when working stores or spares
  • Hoisting speed and duty cycle appropriate to the cargo handled — general cargo work needs faster cycling than occasional stores lifts
  • Deck space and structural strengthening available at the pedestal foundation

Regulations and class

Deck cranes are lifting appliances subject to class society rules for cargo gear, which require a proof load test and thorough examination before entry into service and at periodic intervals thereafter, commonly annual thorough examination with a proof load test at longer, class-defined intervals. Wire ropes, hooks and other loose lifting gear associated with the crane carry their own certification and discard criteria. Where the crane is used for lifting persons in a work basket, additional class and flag requirements apply and are not automatically covered by the crane's cargo lifting certificate.

Typical faults

FaultCauseConsequence
Slewing ring bearing wearInadequate lubrication or long-term overload at maximum radiusPlay in the crane structure, uneven slewing, eventual bearing failure
Hydraulic cylinder seal leakageSeal wear or contaminated hydraulic oilLoss of luffing control, jib creep under load
Wire rope degradationCorrosion, fatigue from repeated bending over the drum and sheaves, poor lubricationBroken wires reaching discard criteria, risk of rope failure under load
Load moment indicator driftSensor calibration lost over time, or damage during maintenanceCrane allows lifts beyond the true safe working load at a given radius

What to look for in a supplier

  • Load charts and safe working load documentation matched to the exact crane model and jib configuration fitted
  • Genuine or approved-equivalent hydraulic and electrical spares, given how model-specific crane control systems tend to be
  • Service history and proof load test records available with the crane if purchased second-hand or transferred between vessels
  • Local service support in the trading area, since a crane failure often means cargo operations stop entirely

The load chart, not the SWL plate, is what governs a lift — a crane rated for twenty tonnes close in may be good for a fraction of that at full outreach, and more than one deck incident has started with someone reading the wrong number.

Models

Models in this type.

The best-documented model of each manufacturer first, then the next — 100 of 263 models in Deck Crane. Every row links to full specifications, documents and service notes.

Showing only Palfinger Marine. Show all manufacturers
Palfinger MarinePFM 2100 4000 Palfinger MarinePFM 2500 3350 Palfinger MarinePFM 3500 3350 Palfinger MarinePF 10000M 10t SWL Palfinger MarinePF 15000M 15t SWL Palfinger MarinePF 25000M 25t SWL Palfinger MarinePF 5000M 5t SWL Palfinger MarinePK 12001M 12t SWL Palfinger MarinePK 18001M 18t SWL Palfinger MarinePK 23500M 23.5t SWL Palfinger MarinePK 33002M 33t SWL Palfinger MarinePK 4501M 4.5t SWL Palfinger MarinePK 65002M 65t SWL Palfinger MarinePK 6501M 6.5t SWL Palfinger MarinePK 8501M 8.5t SWL Palfinger Marine33002 EH B Palfinger MarineDK1000 Palfinger MarineDK1200 Palfinger MarineDK1600 Palfinger MarineDK2000 Palfinger MarineDK220 Palfinger MarineDK300 Palfinger MarineDK3000 Palfinger MarineDK400 Palfinger MarineDK800 Palfinger MarineDKF 1200 Palfinger MarineDKF 1600 Palfinger MarineDKF 220 Palfinger MarineDKF 2500 Palfinger MarineDKF 300 Palfinger MarineDKF 400 Palfinger MarineDKF 500 Palfinger MarineDKF 800 Palfinger MarineDKF-R 220 Palfinger MarineDKF1600C-100T Palfinger MarineDKF1600C-150T Palfinger MarineDKF2500C-150T Palfinger MarineDKF2500C-200T Palfinger MarineDKF2500C-250T Palfinger MarineDKJ500e Palfinger MarineDKT220 Palfinger MarineDKT300 Palfinger MarineDKT400 Palfinger MarineDKT500 Palfinger MarineDKT800 Palfinger MarineDKW 1200 Palfinger MarineDKW 1600 Palfinger MarineDKW 2500 Palfinger MarineDKW Series (Wire Luffing Lattice Boom) Palfinger MarinePC 1500 Palfinger MarinePC 2700 Palfinger MarinePC12500 Palfinger MarinePC3800 Palfinger MarinePC4900 Palfinger MarinePC7500 Palfinger MarinePC9500 Palfinger MarinePF 120 Palfinger MarinePF 160 Palfinger MarinePF 200 Palfinger MarinePFM 1500 Palfinger MarinePFM 4500 Palfinger MarinePK 11.001 SLD Palfinger MarinePK 11001 M Palfinger MarinePK 12000 M Palfinger MarinePK 12000 PERFORMANCE Palfinger MarinePK 13.501 SLD Palfinger MarinePK 150002 M Palfinger MarinePK 15500 M Palfinger MarinePK 16001 High Performance Palfinger MarinePK 18500 M Palfinger MarinePK 23500 M Palfinger MarinePK 29002 M Palfinger MarinePK 30.002 CLS Palfinger MarinePK 32002 M Palfinger MarinePK 3400 Palfinger MarinePK 40002 M Palfinger MarinePK 4200 Palfinger MarinePK 4501 M Palfinger MarinePK 50002 M Palfinger MarinePK 6500 M Palfinger MarinePK 7.001 SLD Palfinger MarinePK 8.501 SLD Palfinger MarinePK 8500 TM Palfinger MarinePK100002 Palfinger MarinePK110002M Palfinger MarinePK11001M Palfinger MarinePK120002M Palfinger MarinePK12000M Palfinger MarinePK130002M Palfinger MarinePK135002 Palfinger MarinePK150002 Palfinger MarinePK150002M Palfinger MarinePK150002M_SH Palfinger MarinePK16.001 CLS Palfinger MarinePK165002M Palfinger MarinePK17500M Palfinger MarinePK180002M Palfinger MarinePK19.001 CLS Palfinger MarinePK19500M Palfinger MarinePK200002
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Frequently asked

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Is Deck Crane data free?

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