OceanSphere
Engines

Bilge Water Separator

medium 179 models total

A bilge water separator processes bilge water collected from the engine room before overboard discharge, separating free oil by gravity and coalescing stages and monitoring the effluent continuously, unlike a fuel or lube oil purifier which centrifuges a continuous, oil-rich stream instead.

Read more — Bilge Water Separator explained

What makes a bilge water separator different from a purifier

A fuel or lubricating oil purifier centrifuges a continuous stream that is mostly oil, spinning out small amounts of water and solids at high speed. A bilge water separator works the opposite mixture - mostly water with a variable, often small, oil content - and generally relies on gravity separation and coalescing media rather than centrifugal force, because the flow is batch-processed bilge water rather than a continuous oil-dominant stream. Its output is checked continuously by an in-line oil content meter, since the system's purpose is to prove the discharge meets the 15 parts per million limit before the overboard valve opens, not simply to clean the oil for reuse.

Bilge water separator process
Flow scheme of a bilge water separator vessel showing the inlet, gravity oil layer, coalescing plates, separated water zone, oil outlet to the sludge tank and the monitored water outlet with alarm recirculation.

Main components

Separation chambers

A multi-stage vessel where oil droplets rise by gravity in the first stage and coalescing plates or media capture finer droplets in later stages, progressively reducing oil content.

Coalescer element

A replaceable filter or plate pack that merges fine oil droplets into larger ones that will rise and separate; it fouls over time with emulsified oil, detergents and solids and needs periodic cleaning or replacement.

Oil content monitor

A continuous in-line analyser measures the effluent's oil content and automatically closes the overboard discharge valve and diverts flow back to the bilge holding tank if the reading approaches the discharge limit.

Sludge and oil collection

Separated oil drains to a waste oil or sludge tank for later incineration or shore discharge, rather than being returned to the fuel system.

Selection and sizing

Capacity is rated in cubic metres per hour against the volume of bilge water the engine room actually generates, which depends on machinery type, age and leakage rate rather than ship size alone. Selection should also weigh the mixture's typical contamination - detergents, coolants and emulsified oil from workshop and tank cleaning activity - since some separator technologies handle emulsified oil far better than others, and a unit chosen only on flow rate can still fail to meet the discharge limit on real bilge water.

Regulations and class

MARPOL Annex I sets the 15 ppm oil content limit for machinery space bilge water discharge and requires an approved oily water separator with an oil discharge monitoring and control system fitted to enforce it automatically. Equipment must carry IMO type approval under the applicable MEPC resolution, and class surveys check the automatic stopping device and alarm function, along with the ship's Oil Record Book entries, at each relevant survey.

Typical faults

  • Fouled coalescer element - reduced separation efficiency lets more oil through to the monitor stage, increasing the chance of an automatic stop and diversion back to the bilge tank.
  • Oil content monitor drift or fouling of its sample cell - a dirty or uncalibrated sensor gives a false reading, either shutting the discharge line unnecessarily or, more seriously, failing to detect a real exceedance.
  • Emulsified oil from detergent use - cleaning chemicals used on tank tops break oil into an emulsion that gravity separation cannot remove, overwhelming the separator's design basis.
  • Bypass or manipulation of the monitoring system - a well-documented category of MARPOL enforcement case, where the monitor or discharge valve is defeated to discharge without proper treatment; this carries serious legal and detention consequences.
  • Sludge line blockage - thickened waste oil or solids block the sludge outlet, backing up into the separation chambers and reducing effective capacity.

What to look for in a supplier

  • Current IMO type approval certificate for the specific model, matched to the relevant MEPC resolution in force at the time of installation.
  • Demonstrated performance on real bilge water contamination, not only on clean test-rig oil-water mixtures.
  • Coalescer and filter spares readily available in the ship's trading region, since separator downtime forces bilge water storage and eventual shore or barge disposal.
  • A monitoring system with a service and calibration network in the ports the ship regularly visits.

A clean discharge reading proves nothing about the last litre through the line - check the oil content monitor's calibration record before trusting it, since a drifted sensor is what turns an accidental discharge into a MARPOL violation.

24 manufacturers · 179 models

GEA

31 ✓ 31 verified
GEA GEA bilge Separator 200
GEA bilge Separator 200 ✓ verified
Application
Bilge water treatment, oily water separator (OWS), 15ppm IMO MEPC 107(49) certified
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA GEA bilge Separator 600
GEA bilge Separator 600 ✓ verified
Application
Bilge water treatment, oily water separator (OWS), 15ppm IMO MEPC 107(49) certified
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA GEA bilge Separator 1200
GEA bilge Separator 1200 ✓ verified
Application
Bilge water treatment, oily water separator (OWS), 15ppm IMO MEPC 107(49) certified
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA GEA bilge Separator 2500
GEA bilge Separator 2500 ✓ verified
Application
Bilge water treatment, oily water separator (OWS), 15ppm IMO MEPC 107(49) certified
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA GEA bilge Separator 5000
GEA bilge Separator 5000 ✓ verified
Application
Bilge water treatment, oily water separator (OWS), 15ppm IMO MEPC 107(49) certified
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

BilgeMaster-F 200 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-F 500
BilgeMaster-F 500 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

BilgeMaster-F 1200 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-F 2500
BilgeMaster-F 2500 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-F 5000
BilgeMaster-F 5000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 400
BilgeMaster-E 400 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 500
BilgeMaster-E 500 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 800
BilgeMaster-E 800 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 1200
BilgeMaster-E 1200 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 2000
BilgeMaster-E 2000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 2500
BilgeMaster-E 2500 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 4000
BilgeMaster-E 4000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-E 5000
BilgeMaster-E 5000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 750
BilgeMaster-D 750 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

BilgeMaster-D 1000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

BilgeMaster-D 1500 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 2000
BilgeMaster-D 2000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 2500
BilgeMaster-D 2500 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 3000
BilgeMaster-D 3000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 4000
BilgeMaster-D 4000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 5000
BilgeMaster-D 5000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 6000
BilgeMaster-D 6000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA BilgeMaster-D 7000
BilgeMaster-D 7000 ✓ verified
Application
Bilge water treatment, legacy model, 15ppm capable
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA OSD 2 ✓ verified
Application
Bilge water treatment, fuel/lube/hydraulic oil purification, yacht separator
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA GEA OTC 2-02-137
GEA OTC 2-02-137 ✓ verified
Application
Clarifier/purifier separator for mineral oils on marine vessels
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

GEA OTC 3-02-137 ✓ verified
Application
Water filtration and separator for mineral oils on marine vessels
Common Failures & Inspection Points
  • Area: Oil content exceeding discharge limit (>15ppm)
    Check: Verify oil content monitor (OCM/15ppm bilge alarm) reading and ensure overboard discharge valve is closed when threshold exceeded. Check integrated data recorder logs for discharge violations during previous 18 months. Verify alarm activation within 5 seconds and auto-stop device activation within 20 seconds.
  • Area: Sampling point contamination or improper installation
    Check: Inspect sampling point location in vertical section of water effluent piping as close as practicable to separator outlet. Verify sample integrity (no floating oil layer), homogeneous mixture, and proper connection to oil content monitor. Ensure no bypass of OWS system and re-circulation facilities adjacent to overboard outlet.
  • Area: Separator maintenance overdue or service interval exceeded
    Check: Confirm service interval tracking (16,000 operating hours for current models, 8,000 hours for legacy models). Verify maintenance records completion, including feed pump condition, automatic filter status, preheater function, bowl cleanliness, and oil monitor calibration. Check separator performance log for any efficiency degradation.
  • Area: Oil monitor calibration accuracy loss or seal tampering
    Check: Verify 15ppm oil monitor calibration certificate and date of last calibration check (not exceeding 5 years from commissioning or manufacturer-specified interval). Inspect seal integrity on monitor access points. Confirm monitor cannot be accessed for cleaning or zeroing without breaking seal. Test alarm response with clean water to verify activation.
  • Area: System bypass or incomplete separation during operation
    Check: Inspect modular unit assembly (feed pump/preheater and separator units) for physical disconnection or valve bypass. Verify all key components installed: feed pump operational, automatic filter unblocked, preheater maintaining fluid temperature (60-85°C per model), separator bowl for cracks/erosion, and control panel displaying no fault codes. Check return piping configuration to prevent by-pass.

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

RWO/Veolia

27 ✓ 12 verified
RWO SKIT/S-DEB Series unverified
Model Family
SKIT/S-DEB
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-DEB Series.
RWO SKIT/S-DEB 500l/h unverified
Model Family
SKIT/S-DEB
Separator Type
bilge_water_separator
Throughput (l/h)
500
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-DEB 500l/h.
RWO SKIT/S-DEB 1000l/h unverified
Model Family
SKIT/S-DEB
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-DEB 1000l/h.
RWO SKIT/S-DEB 2000l/h unverified
Model Family
SKIT/S-DEB
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-DEB 2000l/h.
RWO SKIT/S-DEB 5000l/h unverified
Model Family
SKIT/S-DEB
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-DEB 5000l/h.
RWO SKIT/S-SEP Series unverified
Model Family
SKIT/S-SEP
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-SEP Series.
RWO SKIT/S-SEP 1000l/h unverified
Model Family
SKIT/S-SEP
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-SEP 1000l/h.
RWO SKIT/S-SEP 2000l/h unverified
Model Family
SKIT/S-SEP
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-SEP 2000l/h.
RWO SKIT/S-SEP 5000l/h unverified
Model Family
SKIT/S-SEP
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-SEP 5000l/h.
RWO SKIT/S-SEP 10000l/h unverified
Model Family
SKIT/S-SEP
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling reduces separation efficiency and causes vibration, poor outlet quality or frequent discharge cycles
  • Bowl seals, operating-water passages or assembly faults cause leakage, loss of interface control or failed discharge
  • Bearing, spindle or drive wear causes abnormal noise, rising vibration or protective shutdown
  • Feed-temperature, flow or backpressure problems cause poor separation despite normal bowl speed
  • Solenoid, discharge or control faults prevent correct opening and closing sequence and cause product loss or alarms
Service: Inspect bowl and disc-stack cleanliness, seals, operating-water passages, drive condition, vibration and discharge sequence. Confirm correct assembly and locking after overhaul and review outlet quality and process temperature. Check alarms and protective trips under the approved procedure. Refer to the manufacturer documentation for the exact figure for bowl speed, assembly, wear and process settings.
Spare Parts: Carry bowl seal kits, O-rings, operating-water seals, solenoid or valve parts, bearings where appropriate, friction or drive components and manufacturer-recommended separator consumables.
Use Cases: Fuel-oil purification, lubricating-oil cleaning, sludge concentration and related engine-room treatment duties.
RWO (Veolia) RWO SKIT/S-WS Series
RWO SKIT/S-WS Series unverified
Model Family
SKIT/S-WS
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-WS Series.
RWO SKIT/S-WS 2000l/h unverified
Model Family
SKIT/S-WS
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-WS 2000l/h.
RWO SKIT/S-WS 5000l/h unverified
Model Family
SKIT/S-WS
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-WS 5000l/h.
RWO SKIT/S-WS 10000l/h unverified
Model Family
SKIT/S-WS
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-WS 10000l/h.
RWO (Veolia) RWO SKIT/S-WS 15000l/h
RWO SKIT/S-WS 15000l/h unverified
Model Family
SKIT/S-WS
Separator Type
bilge_water_separator
Throughput (l/h)
15000
Medium
bilge_water
Imo mepc
107.49
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as RWO (Veolia) RWO SKIT/S-WS 15000l/h.
RWO/Veolia OWS-COM 0.1
OWS-COM 0.1 ✓ verified
Application
Bilge water separator for small ships and retrofit
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

RWO/Veolia OWS-COM 0.25
OWS-COM 0.25 ✓ verified
Application
Bilgewasser-Separator für kleine bis mittlere Schiffe
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

OWS-COM 0.5 ✓ verified
Application
Bilgewasser-Separator für mittlere Schiffe
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

RWO/Veolia OWS-COM 1.0
OWS-COM 1.0 ✓ verified
Application
Bilgewasser-Separator für mittlere bis große Schiffe
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

RWO/Veolia OWS-COM 2.5
OWS-COM 2.5 ✓ verified
Application
Bilge water separator for large ships and tankers
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

OWS-COM 5.0 ✓ verified
Application
Bilge water separator for large merchant ships and bulk carriers
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

RWO/Veolia OWS-COM 10.0
OWS-COM 10.0 ✓ verified
Application
Bilge water separator for large container feeders and bulk carriers
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

SKIT/S-DEB 1.0 ✓ verified
Application
Bilgewasser-Separator, Legacy-Modell (Produktion eingestellt, Support verfügbar)
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

SKIT/S-DEB 2.5 ✓ verified
Application
Bilgewasser-Separator, Legacy-Modell (Produktion eingestellt, Support verfügbar)
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

SKIT/S-DEB 5.0 ✓ verified
Application
Bilgewasser-Separator, Legacy-Modell (Produktion eingestellt, Support verfügbar)
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

SKIT/S-DEB 10.0 ✓ verified
Application
Bilgewasser-Separator, Legacy-Modell (Produktion eingestellt, Support verfügbar)
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

OWS-PT ✓ verified
Application
Drucktyp Bilgewasser-Separator für Großschiffe (VLCC/ULCC, VLOC/ULOC), SMM 2022 lanciert
Common Failures & Inspection Points
  • Area: Coalescer wear and clogging
    Check: Visual: check coalescer for wear, discolouration, clogging; measure pressure differential across coalescer (should be <0.5 bar)
  • Area: 15ppm bilge alarm accuracy and calibration
    Check: Alle 5 Jahre: Kalibrierungsprüfung des 15ppm Monitors durchführen; Sensorelektrode reinigen; Funktionsprüfung durchführen; Zertifikat ausstellen
  • Area: Aktivkohle-Adsorberpatronen Sättigung
    Check: Jährlich: Adsorberpatronen wechseln; Effluent-Qualität auf <5 ppm überprüfen; Energieverbrauch monitoring
  • Area: Piston valves and solenoid valves for leakage
    Check: Visual and pressure test: check all piston and solenoid valves for leakage; perform annual maintenance
  • Area: Flush water supply and air pressure
    Check: Check: inspect flush water supply for clogging; monitor air pressure in system; test backflush function

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Victor Marine

21 ✓ 8 verified
Victor Marine VN-150 Series unverified
Model Family
VN-150
Separator Type
bilge_water_separator
Victor Marine VN-150 500l/h unverified
Model Family
VN-150
Separator Type
bilge_water_separator
Throughput (l/h)
500
Medium
bilge_water
Victor Marine VN-150 1000l/h unverified
Model Family
VN-150
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Victor Marine VN-150 2000l/h unverified
Model Family
VN-150
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Victor Marine VN-250 Series unverified
Model Family
VN-250
Separator Type
bilge_water_separator
Victor Marine VN-250 1000l/h unverified
Model Family
VN-250
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Victor Marine VN-250 2000l/h unverified
Model Family
VN-250
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Victor Marine VN-250 5000l/h unverified
Model Family
VN-250
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Victor Marine VN-500 Series unverified
Model Family
VN-500
Separator Type
bilge_water_separator
Victor Marine VN-500 2000l/h unverified
Model Family
VN-500
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Victor Marine VN-500 5000l/h unverified
Model Family
VN-500
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Victor Marine VN-500 10000l/h unverified
Model Family
VN-500
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.
Victor Marine CS0250
CS0250 ✓ verified
Application
Small vessels, container ships, tankers (0.25 m³/hr capacity)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

[08.08.2026] Datenblattlink entfernt (fehler 404): https://victormarine.com/portfolio/cs0250/
CS500 ✓ verified
Application
Small to medium vessels (0.5 m³/hr capacity)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

CS500Lite ✓ verified
Application
Small vessels with weight constraints, fast patrol craft, superyachts
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Victor Marine CS1000
CS1000 ✓ verified
Application
Medium vessels, ferries, workboats (1.0 m³/hr capacity)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

CS3000 ✓ verified
Application
Large vessels, tankers, offshore support (3.0 m³/hr capacity)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

CS4000 ✓ verified
Application
Large vessels, VLCC, chemical tankers, offshore service vessels (4.0 m³/hr capacity)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

CS5000 ✓ verified
Application
Largest vessels, FPSO, FLNG, FSU, LNG carriers (5.0 m³/hr capacity)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

VM Series (Stainless Steel) ✓ verified
Application
Premium vessels requiring corrosion resistance (0.5-4.2 m³/hr capacity range)
Common Failures & Inspection Points
  • Area: Bilge Water Level & Composition Verification
    Check: Daily inspection of bilge water level in separator and verification of composition (identify oil slicks, emulsions, sediment accumulation) to ensure proper operation and detect contamination sources before processing
  • Area: 15ppm Alarm System Functionality Test
    Check: Confirm that 15ppm bilge alarm is displaying correctly and functional; verify alarm sensor is properly installed in vertical section of water effluent piping close to separator outlet; test alarm response with sample line flow verification
  • Area: Filter/Coalescer Element Inspection & Cleaning
    Check: Regular inspection and cleaning of coalescing filter elements and AGM (Adsorption Granular Media) filtration cartridges for sediment/oil accumulation; assess element saturation state; plan replacement intervals based on bilge composition and flow rate
  • Area: Valve Position & Piping Integrity Check
    Check: Verify all three-way isolation and bypass valves are in correct operational position; inspect all pipe connections, flanges (cast iron three-way valve per IMO MEPC 107(49) Section 6.1.1), and valve seals for leaks; pressurize system to maximum 3.45 bar to detect micro-leaks
  • Area: Data Recording Device & Sample Line Verification
    Check: Verify data recording device is functioning and storing operation/discharge records; confirm sample line from separator to 15ppm alarm is unobstructed and provides representative sample with adequate pressure and flow; check line connections for kinks, blockages, or sediment deposition

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Victor Marine Ltd. CS0250, CS0250 Non Magnetic, CS0500, CS0500 Non Magnetic, CS0500 Electric Valves, CS1000, CS2000, CS3000, CS4000, CS5000
CS0250, CS0250 Non Magnetic, CS0500, CS0500 Non Magnetic, CS0500 Electric Valves, CS1000, CS2000, CS3000, CS4000, CS5000
Torque per Hersteller-Datenblatt · Hydraulic Oil
Model Number
TAP00000GE
Common Failures & Inspection Points
  • Vane seal leakage in rotary-vane type causes internal bypass
  • HPU motor bearing damage after 30,000+ operating hours
  • Solenoid valve sticking from oil contamination
  • Ruderlage-Rückmeldesystem Kalibrierungsdrift
Service: Hydraulic oil analysis every 6 months. Vane seal inspection at docking. SOLAS hard-over test (28 seconds). Emergency steering exercise monthly.
Spare Parts: Victor Marine Ltd.: Seal kit and solenoid valves to be kept on board. Lead time: 3–8 weeks.

Alfa Laval

16 ✓ 4 verified
Alfa Laval Alfa Laval PureNOx Series
Alfa Laval PureNOx Series unverified
Model Family
PureNOx
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureNOx 500l/h bilge_water
Alfa Laval PureNOx 500l/h bilge_water unverified
Model Family
PureNOx
Separator Type
bilge_water_separator
Throughput (l/h)
500
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureNOx 1000l/h bilge_water
Alfa Laval PureNOx 1000l/h bilge_water unverified
Model Family
PureNOx
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureNOx 2000l/h bilge_water
Alfa Laval PureNOx 2000l/h bilge_water unverified
Model Family
PureNOx
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureNOx 3000l/h bilge_water
Alfa Laval PureNOx 3000l/h bilge_water unverified
Model Family
PureNOx
Separator Type
bilge_water_separator
Throughput (l/h)
3000
Medium
bilge_water
Bowl Speed (1/min)
6500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureBilge Series
Alfa Laval PureBilge Series unverified
Model Family
PureBilge
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureBilge 1000l/h bilge_water
Alfa Laval PureBilge 1000l/h bilge_water unverified
Model Family
PureBilge
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureBilge 2000l/h bilge_water
Alfa Laval PureBilge 2000l/h bilge_water unverified
Model Family
PureBilge
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureBilge 5000l/h bilge_water
Alfa Laval PureBilge 5000l/h bilge_water unverified
Model Family
PureBilge
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval Alfa Laval PureBilge 10000l/h bilge_water
Alfa Laval PureBilge 10000l/h bilge_water unverified
Model Family
PureBilge
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Bowl Speed (1/min)
5500
Common Failures & Inspection Points
  • Area: Schuessel-/Teller-Erosion
    Check: Paring disc, top disc, mud ports check for dull spots/wash-out; erosion depth >0.2 mm (bowl/cap) or >0.5 mm (other) = replacement.
  • Area: Dichtungsringe
    Check: Leaks at cover/bolted joints/mud outlet; gasket rings (EPDM) change every 6000–8000 h, original parts only.
  • Area: Kugellager
    Check: Check vibration/noise; bearings change in pairs every 12000–16000 h, lubricate correctly; do not increase throughput during vibration.
  • Area: Riemen & Kupplung
    Check: Belts every 3000 h (tension per manufacturer), cracks/wear; coupling check for axial play (>0.5 mm = fault), corrosion.
  • Area: Stromaufnahme/Verschmutzung
    Check: Monitor current consumption nominal/actual; clean bowl during shutdown; check pre-filtration + lubrication; limit sludge volume.

Universelle Inspektions-/Wartungspunkte fuer Alfa-Laval-Tellerseparatoren (modellunabhaengig gueltig, verifiziert aus Alfa-Laval-Doku + premiersepservices, 2026-06). Per-Modell-Specs NICHT auto-gefuellt (kein erfundener Wert).

Alfa Laval PureBilge Compact 0615
PureBilge Compact 0615 ✓ verified
Application
Bilge water treatment, oily water separation for small/medium vessels
Common Failures & Inspection Points
  • Area: Oil content exceeds discharge limit
    Check: Verify oil content monitor (15ppm bilge alarm) calibration and sampling point integrity per IMO MEPC.107(49) paragraph 6.1-6.2; sampling point must be vertical, close to separator outlet for representative homogenous samples
  • Area: Disc stack separation efficiency degradation
    Check: Inspect disc stack and spindle for cracks, warping, corrosion, erosion, or deposit buildup at manufacturer-specified intervals; clean with approved chemical agents if needed
  • Area: Bearing and seal failures
    Check: Check all bearing points per lubrication schedule, verify oil pressure gauge readings within normal range; inspect seals and gaskets for wear, leakage, or material degradation
  • Area: Bowl corrosion or structural damage
    Check: Inspect bowl and bearing housing for corrosion patterns, stress cracks, deformation, or wear marks that indicate internal component contact or fatigue
  • Area: Operational compliance with MEPC.107(49)
    Check: Verify historical operational data is recorded in oil content monitor memory; confirm discharge is diverted back to OWS inlet or bilge tank when oil content exceeds 15ppm threshold per installed piping logic

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Alfa Laval PureBilge Compact 0605
PureBilge Compact 0605 ✓ verified
Application
Bilge water treatment, oily water separation for small/medium vessels
Common Failures & Inspection Points
  • Area: Oil content exceeds discharge limit
    Check: Verify oil content monitor (15ppm bilge alarm) calibration and sampling point integrity per IMO MEPC.107(49) paragraph 6.1-6.2; sampling point must be vertical, close to separator outlet for representative homogenous samples
  • Area: Disc stack separation efficiency degradation
    Check: Inspect disc stack and spindle for cracks, warping, corrosion, erosion, or deposit buildup at manufacturer-specified intervals; clean with approved chemical agents if needed
  • Area: Bearing and seal failures
    Check: Check all bearing points per lubrication schedule, verify oil pressure gauge readings within normal range; inspect seals and gaskets for wear, leakage, or material degradation
  • Area: Bowl corrosion or structural damage
    Check: Inspect bowl and bearing housing for corrosion patterns, stress cracks, deformation, or wear marks that indicate internal component contact or fatigue
  • Area: Operational compliance with MEPC.107(49)
    Check: Verify historical operational data is recorded in oil content monitor memory; confirm discharge is diverted back to OWS inlet or bilge tank when oil content exceeds 15ppm threshold per installed piping logic

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Alfa Laval PureBilge 2505
PureBilge 2505 ✓ verified
Application
Bilge water treatment, oily water separation for medium vessels
Common Failures & Inspection Points
  • Area: Oil content exceeds discharge limit
    Check: Verify oil content monitor (15ppm bilge alarm) calibration and sampling point integrity per IMO MEPC.107(49) paragraph 6.1-6.2; sampling point must be vertical, close to separator outlet for representative homogenous samples
  • Area: Disc stack separation efficiency degradation
    Check: Inspect disc stack and spindle for cracks, warping, corrosion, erosion, or deposit buildup at manufacturer-specified intervals; clean with approved chemical agents if needed
  • Area: Bearing and seal failures
    Check: Check all bearing points per lubrication schedule, verify oil pressure gauge readings within normal range; inspect seals and gaskets for wear, leakage, or material degradation
  • Area: Bowl corrosion or structural damage
    Check: Inspect bowl and bearing housing for corrosion patterns, stress cracks, deformation, or wear marks that indicate internal component contact or fatigue
  • Area: Operational compliance with MEPC.107(49)
    Check: Verify historical operational data is recorded in oil content monitor memory; confirm discharge is diverted back to OWS inlet or bilge tank when oil content exceeds 15ppm threshold per installed piping logic

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Alfa Laval PureBilge 5005
PureBilge 5005 ✓ verified
Application
Bilge water treatment, oily water separation for large vessels
Common Failures & Inspection Points
  • Area: Oil content exceeds discharge limit
    Check: Verify oil content monitor (15ppm bilge alarm) calibration and sampling point integrity per IMO MEPC.107(49) paragraph 6.1-6.2; sampling point must be vertical, close to separator outlet for representative homogenous samples
  • Area: Disc stack separation efficiency degradation
    Check: Inspect disc stack and spindle for cracks, warping, corrosion, erosion, or deposit buildup at manufacturer-specified intervals; clean with approved chemical agents if needed
  • Area: Bearing and seal failures
    Check: Check all bearing points per lubrication schedule, verify oil pressure gauge readings within normal range; inspect seals and gaskets for wear, leakage, or material degradation
  • Area: Bowl corrosion or structural damage
    Check: Inspect bowl and bearing housing for corrosion patterns, stress cracks, deformation, or wear marks that indicate internal component contact or fatigue
  • Area: Operational compliance with MEPC.107(49)
    Check: Verify historical operational data is recorded in oil content monitor memory; confirm discharge is diverted back to OWS inlet or bilge tank when oil content exceeds 15ppm threshold per installed piping logic

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Alfa Laval Technologies AB PureBilge 2505, PureBilge 5005
PureBilge 2505, PureBilge 5005
Model Number
TAP000009X
Alfa Laval Technologies AB Alfa Laval PureBilge Compact OWS model 0605
Alfa Laval PureBilge Compact OWS model 0605
Model Number
TAP00002CN

Facet

10 ✓ 10 verified
Facet CPS-0.5B MKIII + EBM 14x1
CPS-0.5B MKIII + EBM 14x1 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-1B MKIII + EBM 14x1
CPS-1B MKIII + EBM 14x1 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-2.5B MKIII + EBM 14x1
CPS-2.5B MKIII + EBM 14x1 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-5B MKIII + EBM 14x1
CPS-5B MKIII + EBM 14x1 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-10B MKIII + EBM 14x2
CPS-10B MKIII + EBM 14x2 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-25B MKIII + EBM 14x2
CPS-25B MKIII + EBM 14x2 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-50B MKIII + EBM 14x3
CPS-50B MKIII + EBM 14x3 ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

CPS-3.2E + EBM 14x1 ✓ verified
Application
Bilgenwasser-Separator mit Keramikmembran (5ppm Effluent)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Facet CPS-10B MKIII + EMB
CPS-10B MKIII + EMB ✓ verified
Application
Bilgenwasser-Separator für Maschinenbereiche (15ppm OWS)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

CPS-3.2E + EMB ✓ verified
Application
Bilgenwasser-Separator mit Keramikmembran (5ppm Effluent)
Common Failures & Inspection Points
  • Area: Membrane wear and integrity
    Check: Perform visual inspection of EBM/EMB ceramic membranes for cracks, pores or wear; replacement recommended after approximately 3–6 months of operation or upon visible wear
  • Area: Koaleszenzplattenverunreinigung
    Check: Coalescer plate stack (FACET Mpak) to be rinsed regularly to remove fouling and oil deposits; chemicals not required
  • Area: Probenahmestelle für IMO MEPC.107(49) Konformität
    Check: Check vertical section of effluent line near separator outlet; sampling point must be present and unobstructed for oil content measurements
  • Area: Flange gaskets and connection leakage
    Check: Inspect all flange gaskets (DN connections), pneumatic valve gaskets and BSP outlet connections for oil or water leaks; ensure gasket condition
  • Area: Automatic PLC control and sensors
    Check: Perform functional test of fully automatic control; check oil content sensor calibration; test alarm and shutdown functions; verify power supply 380/440 V at 50/60 Hz

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ-Services

9 ✓ 9 verified
DVZ - FSU OILCHIEF 150 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF 250 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF 500 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF 1000 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF 2500 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF 5000 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF 10000 ✓ verified
Application
Bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF ST 150 ✓ verified
Application
Stainless steel bilge water separator, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

DVZ - FSU OILCHIEF FSU-B (Bypass) ✓ verified
Application
Bilge water separator with automatic FSU bypass, marine oily water treatment
Common Failures & Inspection Points
  • Area: Oil-in-water monitoring electrode contamination and sensor accuracy degradation
    Check: Clean bilge alarm sensor electrode regularly; perform monthly electrode cleaning and quarterly calibration verification against certified standards per IMO MEPC.107(49)
  • Area: Fine separation cartridge (FSC) blockage and filter pressure differential exceeding operational limits
    Check: Monitor differential pressure across FSC; replace cartridge when pressure exceeds 1.6 bar or when oil-monitor shows consistent 15 ppm exceedance; pre-soak new cartridges minimum 8 hours before installation
  • Area: Sampling point representativeness and water effluent outlet line blockage
    Check: Verify sampling point installed in vertical effluent pipe section; check for proper flow and adequate pressure to bilge alarm; ensure sampling loop at separator outlet complies with MEPC inspection requirements
  • Area: Valve leakage in coarse separation stage, hydrocyclone stage, and 3-way bypass valve (FSU-B models)
    Check: Inspect all piston and solenoid valves for external leakage and proper operation; test FSU-bypass valve automatic switching at 10 ppm setpoint; flush water inlet annually
  • Area: Inadequate system commissioning and operational setup of fine-separation cartridge
    Check: Before first use, completely submerge FSC under water minimum 8 hours for proper saturation; verify two-stage system operation (coalescence + FSU) or FSU-bypass function availability per model variant

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Wärtsilä Senitec

8 ✓ 8 verified
OWS-05-15 ✓ verified
Application
Bilge Water Separator, Marine Oily Water Treatment
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

[08.08.2026] Datenblattlink entfernt (seite leer): https://www.maritimeinformed.com/w-rtsil-ows-05-15-separators-technical-details.html
OWS-10-15 ✓ verified
Application
Bilge Water Separator, Marine Oily Water Treatment
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

[08.08.2026] Datenblattlink entfernt (seite leer): https://www.maritimeinformed.com/w-rtsil-ows-10-15-separators-technical-details.html
OWS-20-15 ✓ verified
Application
Bilge Water Separator, Marine Oily Water Treatment
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

[08.08.2026] Datenblattlink entfernt (seite leer): https://www.maritimeinformed.com/w-rtsil-ows-20-15-separators-technical-details.html
OWS-30-15 ✓ verified
Application
Bilge Water Separator, Marine Oily Water Treatment
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Wärtsilä Senitec OWS-50-15
OWS-50-15 ✓ verified
Application
Bilge Water Separator, Marine Oily Water Treatment
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

[08.08.2026] Datenblattlink entfernt (seite leer): https://www.maritimeinformed.com/w-rtsil-ows-50-15-separators-technical-details.html
Wärtsilä Senitec M500
M500 ✓ verified
Application
Bilge & Sludge Water Treatment, Marine
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Wärtsilä Senitec M1000
M1000 ✓ verified
Application
Bilge & Sludge Water Treatment, Marine
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

M2500 ✓ verified
Application
Bilge & Sludge Water Treatment, Marine
Common Failures & Inspection Points
  • Area: Oil Sensor Electrode Condition
    Check: Visual inspection and cleaning of oil content sensor electrode for deposits, corrosion, or fouling that would affect 15 ppm monitoring accuracy
  • Area: Oil Content Discharge Compliance
    Check: Verify actual discharge sampling from vertical sampling point near separator outlet yields less than 15 ppm (target below 5 ppm); calibration accuracy must be within +/-5 ppm according to manufacturer instructions
  • Area: Filter Media Saturation and Performance
    Check: Inspect oleophilic coalescing filter element and high adsorption activated media for saturation; verify that media maintains >60% oil adsorption capacity; replace when discharge quality degrades
  • Area: Automatic Three-Way Valve Operation
    Check: Test 3-way discharge valve (if fitted) for proper operation to ensure rerouting to sludge tank when discharge exceeds set threshold; verify seals and actuator function
  • Area: BilgeGuard Monitoring System Function
    Check: Confirm BilgeGuard discharge monitoring system records quantity, oil content, time, and location; verify alarm triggers at 15 ppm threshold and automatic flow reroute occurs; audit recorded discharge log

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Hyde Marine

1 ✓ 1 verified
OWS Series (9 models, 1.5-20 GPM / 0.5-4.0 m³/h) ✓ verified
Application
Bilge water separator for marine vessels - gravity separation of oily bilge water
Common Failures & Inspection Points
  • Area: Sludge and sediment accumulation in separation chambers
    Check: Visual inspection of separator compartments; measure sludge level. Cleaning required when sludge reaches 25% of separator compartment volume or system reaches 75% retention capacity per IMO MEPC.107(49)
  • Area: Oil content discharge exceeds 15 ppm regulatory limit
    Check: Test bilge alarm system by simulating high oil content; verify 15ppm alarm displays correctly and system triggers discharge block. Inspect sample line for flow obstruction
  • Area: Separator internal component degradation and loss of separation efficiency
    Check: Internal inspection of all separation chambers, coalescers, and baffle systems; check for clogging, particle breakthrough, physical damage, or delamination. Verify internal seals and gaskets for degradation or loss of integrity
  • Area: Inlet blockage or debris accumulation preventing water flow
    Check: Inspect inlet condition for blockages or accumulated debris; verify unobstructed flow path. Check inlet strainer or screen condition
  • Area: Structural integrity and potential environmental discharge failure
    Check: External visual inspection for corrosion, cracks, leaks, or previous spills. Pressure test if required by classification society. Verify structural condition at outlet and emergency discharge connections

Typ-universelle Inspektionspunkte fuer Separators & Purifiers (verifiziert, 2026-06).

Kangrim

18
Kangrim KBW-1 Series unverified
Model Family
KBW-1
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Filter, membrane, separator or treatment-stage fouling caused by solids, oil, scale or biological contamination can reduce throughput and increase differential pressure
  • Pump or valve faults caused by wear, blockage or actuator problems can cause low flow, unstable pressure or failure to complete an operating sequence
  • Sensor or monitor contamination caused by dirty process fluid or poor maintenance can produce implausible readings, alarms or automatic discharge inhibition
  • Seal, gasket or piping leakage caused by corrosion, ageing or vibration can lead to visible leakage, air ingress or loss of process pressure
  • Control or treatment-component failure caused by electrical faults, lamp or cell deterioration where fitted, or software issues can lead to shutdown or inability to meet the required treatment condition
Service: Inspect filters or treatment elements, pumps, valves, piping, sampling points and monitors, and review trend data for loss of throughput or abnormal pressure. Verify alarms, automatic diversion or interlocks where applicable and check cleanliness of sensors and sample lines. Use statutory procedures and manufacturer documentation for exact discharge, treatment and calibration limits.
Spare Parts: Typical spares include filters or treatment elements, seal and gasket kits, pump service parts, lamps or electrodes where applicable, monitor consumables, sensors and valve or actuator repair items.
Use Cases: Bilge-water treatment, fuel or lube purification, freshwater production, potable-water conditioning and ballast-water management on commercial vessels.
Kangrim KBW-1 500l/h unverified
Model Family
KBW-1
Separator Type
bilge_water_separator
Throughput (l/h)
500
Medium
bilge_water
Common Failures & Inspection Points
  • Filter, membrane, separator or treatment-stage fouling caused by solids, oil, scale or biological contamination can reduce throughput and increase differential pressure
  • Pump or valve faults caused by wear, blockage or actuator problems can cause low flow, unstable pressure or failure to complete an operating sequence
  • Sensor or monitor contamination caused by dirty process fluid or poor maintenance can produce implausible readings, alarms or automatic discharge inhibition
  • Seal, gasket or piping leakage caused by corrosion, ageing or vibration can lead to visible leakage, air ingress or loss of process pressure
  • Control or treatment-component failure caused by electrical faults, lamp or cell deterioration where fitted, or software issues can lead to shutdown or inability to meet the required treatment condition
Service: Inspect filters or treatment elements, pumps, valves, piping, sampling points and monitors, and review trend data for loss of throughput or abnormal pressure. Verify alarms, automatic diversion or interlocks where applicable and check cleanliness of sensors and sample lines. Use statutory procedures and manufacturer documentation for exact discharge, treatment and calibration limits.
Spare Parts: Typical spares include filters or treatment elements, seal and gasket kits, pump service parts, lamps or electrodes where applicable, monitor consumables, sensors and valve or actuator repair items.
Use Cases: Bilge-water treatment, fuel or lube purification, freshwater production, potable-water conditioning and ballast-water management on commercial vessels.
Kangrim KBW-1 1000l/h unverified
Model Family
KBW-1
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-1 2000l/h unverified
Model Family
KBW-1
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-1 5000l/h unverified
Model Family
KBW-1
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-1 10000l/h unverified
Model Family
KBW-1
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Common Failures & Inspection Points
  • Bowl, disc stack, filter, or separation-stage fouling from sludge and solids reduces capacity and separation efficiency
  • Seal or gasket wear causes external leakage, cross-leakage, or loss of operating water or process fluid
  • Bearing, spindle, gear, or drive wear causes abnormal vibration, noise, overheating, or protective trips
  • Incorrect temperature, density, flow, or interface condition causes poor separation and contaminated outlet fluid
  • Control valve, water system, sensor, or automatic sequence faults cause failed discharge cycles, alarms, or inability to reach operating speed
Service: Inspect leakage, vibration, bowl or separation-stage cleanliness, drive and bearings, operating water, filters, valves, sludge discharge, outlet quality, alarms, and interlocks. Exact bowl speeds, interface settings, temperatures, and wear limits must follow manufacturer documentation.
Spare Parts: Typical spares include bowl or housing seals, gaskets, bearings, friction or drive parts, filters, water-system seals, solenoids, sensors, and model-specific service kits.
Use Cases: Used on merchant, passenger, offshore, fishing, and workboat vessels for fuel and lubricating-oil purification, sludge treatment, and bilge-water separation.
Kangrim KBW-2 Series unverified
Model Family
KBW-2
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Filter, membrane, separator or treatment-stage fouling caused by solids, oil, scale or biological contamination can reduce throughput and increase differential pressure
  • Pump or valve faults caused by wear, blockage or actuator problems can cause low flow, unstable pressure or failure to complete an operating sequence
  • Sensor or monitor contamination caused by dirty process fluid or poor maintenance can produce implausible readings, alarms or automatic discharge inhibition
  • Seal, gasket or piping leakage caused by corrosion, ageing or vibration can lead to visible leakage, air ingress or loss of process pressure
  • Control or treatment-component failure caused by electrical faults, lamp or cell deterioration where fitted, or software issues can lead to shutdown or inability to meet the required treatment condition
Service: Inspect filters or treatment elements, pumps, valves, piping, sampling points and monitors, and review trend data for loss of throughput or abnormal pressure. Verify alarms, automatic diversion or interlocks where applicable and check cleanliness of sensors and sample lines. Use statutory procedures and manufacturer documentation for exact discharge, treatment and calibration limits.
Spare Parts: Typical spares include filters or treatment elements, seal and gasket kits, pump service parts, lamps or electrodes where applicable, monitor consumables, sensors and valve or actuator repair items.
Use Cases: Bilge-water treatment, fuel or lube purification, freshwater production, potable-water conditioning and ballast-water management on commercial vessels.
Kangrim KBW-2 500l/h unverified
Model Family
KBW-2
Separator Type
bilge_water_separator
Throughput (l/h)
500
Medium
bilge_water
Common Failures & Inspection Points
  • Filter, membrane, separator or treatment-stage fouling caused by solids, oil, scale or biological contamination can reduce throughput and increase differential pressure
  • Pump or valve faults caused by wear, blockage or actuator problems can cause low flow, unstable pressure or failure to complete an operating sequence
  • Sensor or monitor contamination caused by dirty process fluid or poor maintenance can produce implausible readings, alarms or automatic discharge inhibition
  • Seal, gasket or piping leakage caused by corrosion, ageing or vibration can lead to visible leakage, air ingress or loss of process pressure
  • Control or treatment-component failure caused by electrical faults, lamp or cell deterioration where fitted, or software issues can lead to shutdown or inability to meet the required treatment condition
Service: Inspect filters or treatment elements, pumps, valves, piping, sampling points and monitors, and review trend data for loss of throughput or abnormal pressure. Verify alarms, automatic diversion or interlocks where applicable and check cleanliness of sensors and sample lines. Use statutory procedures and manufacturer documentation for exact discharge, treatment and calibration limits.
Spare Parts: Typical spares include filters or treatment elements, seal and gasket kits, pump service parts, lamps or electrodes where applicable, monitor consumables, sensors and valve or actuator repair items.
Use Cases: Bilge-water treatment, fuel or lube purification, freshwater production, potable-water conditioning and ballast-water management on commercial vessels.
Kangrim KBW-2 1000l/h unverified
Model Family
KBW-2
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-2 2000l/h unverified
Model Family
KBW-2
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-2 5000l/h unverified
Model Family
KBW-2
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-2 10000l/h unverified
Model Family
KBW-2
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Common Failures & Inspection Points
  • Bowl, disc stack, filter, or separation-stage fouling from sludge and solids reduces capacity and separation efficiency
  • Seal or gasket wear causes external leakage, cross-leakage, or loss of operating water or process fluid
  • Bearing, spindle, gear, or drive wear causes abnormal vibration, noise, overheating, or protective trips
  • Incorrect temperature, density, flow, or interface condition causes poor separation and contaminated outlet fluid
  • Control valve, water system, sensor, or automatic sequence faults cause failed discharge cycles, alarms, or inability to reach operating speed
Service: Inspect leakage, vibration, bowl or separation-stage cleanliness, drive and bearings, operating water, filters, valves, sludge discharge, outlet quality, alarms, and interlocks. Exact bowl speeds, interface settings, temperatures, and wear limits must follow manufacturer documentation.
Spare Parts: Typical spares include bowl or housing seals, gaskets, bearings, friction or drive parts, filters, water-system seals, solenoids, sensors, and model-specific service kits.
Use Cases: Used on merchant, passenger, offshore, fishing, and workboat vessels for fuel and lubricating-oil purification, sludge treatment, and bilge-water separation.
Kangrim KBW-5 Series unverified
Model Family
KBW-5
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Filter, membrane, separator or treatment-stage fouling caused by solids, oil, scale or biological contamination can reduce throughput and increase differential pressure
  • Pump or valve faults caused by wear, blockage or actuator problems can cause low flow, unstable pressure or failure to complete an operating sequence
  • Sensor or monitor contamination caused by dirty process fluid or poor maintenance can produce implausible readings, alarms or automatic discharge inhibition
  • Seal, gasket or piping leakage caused by corrosion, ageing or vibration can lead to visible leakage, air ingress or loss of process pressure
  • Control or treatment-component failure caused by electrical faults, lamp or cell deterioration where fitted, or software issues can lead to shutdown or inability to meet the required treatment condition
Service: Inspect filters or treatment elements, pumps, valves, piping, sampling points and monitors, and review trend data for loss of throughput or abnormal pressure. Verify alarms, automatic diversion or interlocks where applicable and check cleanliness of sensors and sample lines. Use statutory procedures and manufacturer documentation for exact discharge, treatment and calibration limits.
Spare Parts: Typical spares include filters or treatment elements, seal and gasket kits, pump service parts, lamps or electrodes where applicable, monitor consumables, sensors and valve or actuator repair items.
Use Cases: Bilge-water treatment, fuel or lube purification, freshwater production, potable-water conditioning and ballast-water management on commercial vessels.
Kangrim KBW-5 500l/h unverified
Model Family
KBW-5
Separator Type
bilge_water_separator
Throughput (l/h)
500
Medium
bilge_water
Common Failures & Inspection Points
  • Filter, membrane, separator or treatment-stage fouling caused by solids, oil, scale or biological contamination can reduce throughput and increase differential pressure
  • Pump or valve faults caused by wear, blockage or actuator problems can cause low flow, unstable pressure or failure to complete an operating sequence
  • Sensor or monitor contamination caused by dirty process fluid or poor maintenance can produce implausible readings, alarms or automatic discharge inhibition
  • Seal, gasket or piping leakage caused by corrosion, ageing or vibration can lead to visible leakage, air ingress or loss of process pressure
  • Control or treatment-component failure caused by electrical faults, lamp or cell deterioration where fitted, or software issues can lead to shutdown or inability to meet the required treatment condition
Service: Inspect filters or treatment elements, pumps, valves, piping, sampling points and monitors, and review trend data for loss of throughput or abnormal pressure. Verify alarms, automatic diversion or interlocks where applicable and check cleanliness of sensors and sample lines. Use statutory procedures and manufacturer documentation for exact discharge, treatment and calibration limits.
Spare Parts: Typical spares include filters or treatment elements, seal and gasket kits, pump service parts, lamps or electrodes where applicable, monitor consumables, sensors and valve or actuator repair items.
Use Cases: Bilge-water treatment, fuel or lube purification, freshwater production, potable-water conditioning and ballast-water management on commercial vessels.
Kangrim KBW-5 1000l/h unverified
Model Family
KBW-5
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-5 2000l/h unverified
Model Family
KBW-5
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-5 5000l/h unverified
Model Family
KBW-5
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Common Failures & Inspection Points
  • Separation-stage, bowl, coalescer or filter fouling reduces treatment efficiency and causes poor outlet quality or alarms
  • Monitor, sensor or sampling-line contamination causes unstable readings or unnecessary recirculation and trips
  • Seal, gasket or bowl-sealing faults cause leakage or loss of correct separation conditions
  • Feed-pump, drive or bearing faults cause unstable flow, vibration, abnormal noise or shutdown
  • Incorrect temperature, flow, interface or chemical condition causes poor separation despite apparently normal machinery
Service: Inspect the separation element or bowl, filters, pumps, seals, monitoring, sample lines and sludge or discharge arrangements. Review outlet quality and operating trends and verify that approved discharge paths cannot be bypassed where statutory controls apply. Clean and test monitors according to the approved procedure. Refer to the manufacturer documentation for the exact figure for flow, temperature, pressure and calibration criteria.
Spare Parts: Carry filters or coalescers, bowl or seal kits as applicable, pump seals, monitor service parts, solenoids, sample-line fittings, gaskets and selected sensors.
Use Cases: Bilge-water treatment, fuel and lubricating-oil purification and other shipboard liquid-separation duties.
Kangrim KBW-5 10000l/h unverified
Model Family
KBW-5
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Common Failures & Inspection Points
  • Bowl, disc stack, filter, or separation-stage fouling from sludge and solids reduces capacity and separation efficiency
  • Seal or gasket wear causes external leakage, cross-leakage, or loss of operating water or process fluid
  • Bearing, spindle, gear, or drive wear causes abnormal vibration, noise, overheating, or protective trips
  • Incorrect temperature, density, flow, or interface condition causes poor separation and contaminated outlet fluid
  • Control valve, water system, sensor, or automatic sequence faults cause failed discharge cycles, alarms, or inability to reach operating speed
Service: Inspect leakage, vibration, bowl or separation-stage cleanliness, drive and bearings, operating water, filters, valves, sludge discharge, outlet quality, alarms, and interlocks. Exact bowl speeds, interface settings, temperatures, and wear limits must follow manufacturer documentation.
Spare Parts: Typical spares include bowl or housing seals, gaskets, bearings, friction or drive parts, filters, water-system seals, solenoids, sensors, and model-specific service kits.
Use Cases: Used on merchant, passenger, offshore, fishing, and workboat vessels for fuel and lubricating-oil purification, sludge treatment, and bilge-water separation.

GEA Westfalia

8
GEA Westfalia GEA Westfalia GEA BilgeMaster Series
GEA Westfalia GEA BilgeMaster Series
Model Family
GEA BilgeMaster
Separator Type
bilge_water_separator
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BilgeMaster 1000l/h bilge_water
GEA Westfalia GEA BilgeMaster 1000l/h bilge_water
Model Family
GEA BilgeMaster
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Bowl Speed (1/min)
7500
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BilgeMaster 2000l/h bilge_water
GEA Westfalia GEA BilgeMaster 2000l/h bilge_water
Model Family
GEA BilgeMaster
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BilgeMaster 5000l/h bilge_water
GEA Westfalia GEA BilgeMaster 5000l/h bilge_water
Model Family
GEA BilgeMaster
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BW-10 Series
GEA Westfalia GEA BW-10 Series
Model Family
GEA BW-10
Separator Type
bilge_water_separator
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BW-10 2000l/h bilge_water
GEA Westfalia GEA BW-10 2000l/h bilge_water
Model Family
GEA BW-10
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BW-10 5000l/h bilge_water
GEA Westfalia GEA BW-10 5000l/h bilge_water
Model Family
GEA BW-10
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

GEA Westfalia GEA Westfalia GEA BW-10 10000l/h bilge_water
GEA Westfalia GEA BW-10 10000l/h bilge_water
Model Family
GEA BW-10
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Bowl Speed (1/min)
5500
Technical Specifications
Drive System
3-phase AC motor with centrifugal clutch and flat belt drive to spindle
Bowl Speed
12,000 rpm (typical for marine models OSE 5-120)
Bearing Lubrication
Splash-lubricated from central oil bath (spindle and motor)
Bowl Design
Self-cleaning disc-type (tellerpaket) with polyamide seals
Operating Temperature Range
~95°C for mineral oil separation
Fuel Capacity Density Limit
Up to 1.01 g/ml
First Service Interval
8,000 operating hours or 1 year maximum
Product Lines
  • OSD Series (2000s): OSD 2, 6, 18, 30, 35, 50, 60
  • OSE Series eagleclass (2008+): OSE 5, 10, 20, 40, 80, 120
Common Failures & Inspection Points
  • Area: Tellerpaket/Bowl Sealing Surfaces Wear
    Check: Check polyamide gasket (B) seating parallel in groove via measurements around circumference; Inspect sliding piston sealing surface (A) for wear; Document if remachining is required (up to manufacturer spec)
  • Area: Spindle Bearing Lubrication & Condition
    Check: Verify oil level in central oil bath; Check bearing splash lubrication system function; At 8,000h intervals: measure neck bearing spring lengths; Inspect for discoloration/degradation of lube oil; Motor bearings per manufacturer instruction
  • Area: Bowl Erosion, Corrosion & Material Integrity
    Check: Inspect bowl lock ring, bowl bottom, bowl top for corrosion (flat-spread/pit/crack patterns); Check for mechanical damage in high-diameter outer sections; Under aggressive/high-temp operation: document erosion patterns; Requires bowl disassembly per 16,000-hour maintenance
  • Area: Drive Coupling & Flat Belt System
    Check: Visually inspect flat belt for wear, fraying, cracks; Check centrifugal clutch engagement/disengagement function; Measure belt tension; Check all hydraulic system channels (holes/nozzles/chambers) for blockage; Clean hydraulic orifices during 16,000h service
  • Area: Centripetal Pump Wear & Hydraulic Leakage
    Check: After bowl removal: inspect pump impeller and casing for wear marks; Check all hydraulic flanges, valve glands for oil seepage; Pressure-test hydraulic lines if available; Review for signs of cavitation or blockage in sensing pump
  • Area: Scheduled Maintenance Intervals Not Met
    Check: Verify first service completion at 8,000h/1yr; Check documentation for 16,000h (2yr) and 48,000h (6yr) services; Under unfavorable conditions (aggressive feedstock, high temps, poor product quality): recommend shortened intervals; Replace vibration isolators after 48,000h

Type–universal inspection/service points for separators & purifiers (GEA Westfalia, Mega-Swarm 2026–06). Per-model specs not auto-filled.

Mitsubishi Kakoki (MKK)

8
Mitsubishi Kakoki MKK BW-1 Series unverified
Model Family
MKK BW-1
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-1 1000l/h bilge_water unverified
Model Family
MKK BW-1
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-1 2000l/h bilge_water unverified
Model Family
MKK BW-1
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-1 5000l/h bilge_water unverified
Model Family
MKK BW-1
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-5 Series unverified
Model Family
MKK BW-5
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-5 2000l/h bilge_water unverified
Model Family
MKK BW-5
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-5 5000l/h bilge_water unverified
Model Family
MKK BW-5
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.
Mitsubishi Kakoki MKK BW-5 10000l/h bilge_water unverified
Model Family
MKK BW-5
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Bowl Speed (1/min)
5500
Common Failures & Inspection Points
  • Bowl or separation-space contamination can reduce efficiency, noticed as poor outlet quality or frequent sludge discharge
  • Seal-ring deterioration can cause internal or external leakage, seen as fluid loss or cross-contamination
  • Incorrect feed temperature, flow or backpressure can upset separation, noticed as unstable operation or poor treatment
  • Drive or bearing wear can increase vibration and noise, potentially causing trips
  • Control-water, solenoid or automation faults can disturb the operating cycle, seen as failed bowl opening/closing or repeated alarms
Service: Inspect bowl and disc components where applicable, seals, feed system, sludge discharge, drive condition and operating controls. Trend vibration, leakage and treated-fluid quality. Exact bowl speeds, service intervals and wear limits must be taken from manufacturer documentation.
Spare Parts: Carry seal and gasket kits, filters or strainers, solenoid/control-water parts, selected bearings and manufacturer-recommended bowl service items.
Use Cases: Used in machinery spaces on merchant, passenger and offshore vessels for fuel, lube-oil, sludge or oily-water treatment.

Hi Fuji

5
Hi Fuji HF BilgeSep Series unverified
Model Family
HF BilgeSep
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl or disc-stack fouling from sludge accumulation, typically indicated by reduced separation efficiency, vibration or frequent discharge
  • Seal or O-ring deterioration, typically indicated by oil/water leakage, loss of operating water or unstable separation
  • Bearing/spindle wear from poor lubrication or imbalance, typically indicated by vibration, noise or high-temperature alarms
  • Incorrect interface control or water-seal condition, typically indicated by oil in water outlet, water in clean oil or repeated alarms
  • Control/solenoid or discharge mechanism fault, typically indicated by failure to discharge sludge or repeated shutdown
Service: Inspect bowl/disc components, seals, spindle/bearings, operating-water passages, feed temperature/condition, vibration and alarm history; use manufacturer documentation for exact bowl speeds, clearances and service limits.
Spare Parts: Keep complete seal kits, bowl O-rings, operating-water solenoid parts, bearings/service kits, feed-pump seals and critical control sensors.
Use Cases: Used in engine-room fuel and lube-oil treatment systems and, for bilge separators, in machinery-space oily-water processing. This entry applies specifically to the Bilge Water Separator variant identified as Hi Fuji Hi Fuji HF BilgeSep Series.
Hi Fuji HF BilgeSep 1000l/h bilge_water unverified
Model Family
HF BilgeSep
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.
Hi Fuji HF BilgeSep 2000l/h bilge_water unverified
Model Family
HF BilgeSep
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.
Hi Fuji HF BilgeSep 5000l/h bilge_water unverified
Model Family
HF BilgeSep
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.
Hi Fuji HF BilgeSep 10000l/h bilge_water unverified
Model Family
HF BilgeSep
Separator Type
bilge_water_separator
Throughput (l/h)
10000
Medium
bilge_water
Bowl Speed (1/min)
5500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.

Yokogawa

4
Yokogawa YK BW-2 Series unverified
Model Family
YK BW-2
Separator Type
bilge_water_separator
Common Failures & Inspection Points
  • Bowl, disc stack, filter, or separation-stage fouling from sludge and solids reduces capacity and separation efficiency
  • Seal or gasket wear causes external leakage, cross-leakage, or loss of operating water or process fluid
  • Bearing, spindle, gear, or drive wear causes abnormal vibration, noise, overheating, or protective trips
  • Incorrect temperature, density, flow, or interface condition causes poor separation and contaminated outlet fluid
  • Control valve, water system, sensor, or automatic sequence faults cause failed discharge cycles, alarms, or inability to reach operating speed
Service: Inspect leakage, vibration, bowl or separation-stage cleanliness, drive and bearings, operating water, filters, valves, sludge discharge, outlet quality, alarms, and interlocks. Exact bowl speeds, interface settings, temperatures, and wear limits must follow manufacturer documentation.
Spare Parts: Typical spares include bowl or housing seals, gaskets, bearings, friction or drive parts, filters, water-system seals, solenoids, sensors, and model-specific service kits.
Use Cases: Used on merchant, passenger, offshore, fishing, and workboat vessels for fuel and lubricating-oil purification, sludge treatment, and bilge-water separation.
Yokogawa YK BW-2 1000l/h bilge_water unverified
Model Family
YK BW-2
Separator Type
bilge_water_separator
Throughput (l/h)
1000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.
Yokogawa YK BW-2 2000l/h bilge_water unverified
Model Family
YK BW-2
Separator Type
bilge_water_separator
Throughput (l/h)
2000
Medium
bilge_water
Bowl Speed (1/min)
7500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.
Yokogawa YK BW-2 5000l/h bilge_water unverified
Model Family
YK BW-2
Separator Type
bilge_water_separator
Throughput (l/h)
5000
Medium
bilge_water
Bowl Speed (1/min)
6500
Common Failures & Inspection Points
  • Mechanical wear caused by inadequate lubrication, contamination or long service, resulting in rising vibration, noise or temperature
  • Seal or gasket deterioration caused by wear, corrosion or misalignment, resulting in visible leakage or loss of process containment
  • Flow restriction, cavitation or fouling caused by blocked passages or unsuitable operating conditions, resulting in reduced capacity and unstable performance
  • Motor, coupling or drive failure caused by electrical faults, misalignment or overload, resulting in trips, abnormal current or inability to reach normal speed
  • Sensor, control or protection failure caused by wiring, calibration or electronics faults, resulting in alarms, incorrect control response or shutdown
Service: Inspect bearings, lubrication, seals, couplings, foundations, process connections and protective devices. Trend vibration, temperature, pressure, flow and motor load where available and investigate deterioration from the established normal condition. Check for leakage, corrosion, fouling and abnormal mechanical contact. Function-test local and remote controls, alarms and shutdowns after maintenance. Maintain cleanliness during opening and reassembly. Refer to the manufacturer documentation for the exact figure for clearances, limits, settings and overhaul criteria.
Spare Parts: Keep model-correct seals, gaskets, bearings, filters or strainers, coupling parts, sensors and manufacturer-recommended wear components. Critical installations may justify a rotating assembly, motor or control module according to redundancy. Confirm all parts against the exact model and serial number.
Use Cases: It is used for bilge, sludge, fuel and lube-oil treatment on merchant ships, passenger vessels, offshore units or other vessel types where this equipment category is fitted.

GEA Westfalia Separator Group

2
GEA Westfalia Separator Group GmbH BilgeMaster, GEA bilge Separator
BilgeMaster, GEA bilge Separator
Marine-rated capacity per Hersteller-Datenblatt · Fuel Oil / Lube Oil
Model Number
TAP0000305
Common Failures & Inspection Points
  • Bowl vibration due to disc stack imbalance after 5,000–7,000 operating hours
  • Operating water valve failure causes incomplete desludging
  • Main sealing ring aging due to HFO deposits every 4,000–6,000 operating hours
  • Gear wear in worm gearbox after 15,000–20,000 operating hours
Service: Bowl overhaul every 5,000–7,000 operating hours. Disc stack cleaning every 2,000–4,000 operating hours. Gear oil change every 3,000 operating hours.
Spare Parts: GEA Westfalia Separator Group GmbH: O-ring kit and operating water valve to be kept on board. Lead time: 2–6 weeks depending on manufacturer.
GEA Westfalia Separator Group GmbH Bilge Master E Series - Clean(Design), GEA bilge Separator - Clean(Design), GEA EGR Module
Bilge Master E Series - Clean(Design), GEA bilge Separator - Clean(Design), GEA EGR Module
Marine-rated capacity per Hersteller-Datenblatt · Fuel Oil / Lube Oil
Model Number
TAP0000131
Common Failures & Inspection Points
  • Bowl vibration due to disc stack imbalance after 5,000–7,000 operating hours
  • Operating water valve failure causes incomplete desludging
  • Main sealing ring aging due to HFO deposits every 4,000–6,000 operating hours
  • Gear wear in worm gearbox after 15,000–20,000 operating hours
Service: Bowl overhaul every 5,000–7,000 operating hours. Disc stack cleaning every 2,000–4,000 operating hours. Gear oil change every 3,000 operating hours.
Spare Parts: GEA Westfalia Separator Group GmbH: O-ring kit and operating water valve to be kept on board. Lead time: 2–6 weeks depending on manufacturer.

HEISHIN PUMP WORKS

2
HCS-20, HCS-50, HCS-100, HCS-200, HCS-300, HCS-500, HCS-1000
Model Number
TAP00001J5
HEISHIN PUMP WORKS CO., LTD. Heishin Pump Works Co., Ltd; HFM-20, HFM-50, HFM-100, HFM-200, HFM-300, HFM-500
Heishin Pump Works Co., Ltd; HFM-20, HFM-50, HFM-100, HFM-200, HFM-300, HFM-500
Model Number
TAP00000SW

Compass Water Solutions

1
ULTRA-SEP US250, ULTRA-SEP US500, US500C, US500G, ULTRA-SEP US1000, US1000C, US1000G, ULTRA-SEP US2000, ULTRA-SEP US3000, ULTRA-SEP US5000, ULTRA-SEP US7500, ULTRA-SEP US10000
Model Number
TAP00001X3

DESARROLLO TECNICAS INDUSTRIALES DE GALICIA

1
DELTA OWSAN-0.5, DELTA OWSAN-1 & DELTA OWSAN-1.0/15749, DELTA OWSAN-2.5, DELTA OWSAN-5.0, DELTA OWSAN-5/21525 & DELTA OWSAN-5/21613, DELTA OWSAN-7.5, DELTA OWSAN-10, DELTA OWSAN-12.5, DELTA OWSANP-0.5, DELTA OWSANP-1.0, DELTA OWSANP-2.5, DELTA OWSANP-5.0, DELTA OWSANP-7.5, DELTA OWSANP-10, DELTA OWSANP-12.5
Model Number
TAP00001XF

Filtration Group

1
PPT-BWS/MESB, MPEB-VT, MPS/MF
Model Number
TAP00001X0

Geo Rim Engineering

1
GRS-10EB, GRS-20EB, GRS-25EB, GRS-50EB, GRS-100EB
Model Number
TAP00000WR

Jowa

1
JOWA AB JOWA 3SEP 5ppm OWS
JOWA 3SEP 5ppm OWS
Model Number
TAP0000036

Marinfloc

1
CD Series: CD 0.25, CD 0.5, CD 1.0, CD 2.0, CD 5.0, DD Series: DD 2.0, DD 5.0, DD 2.0 Ex, DD 5.0 Ex., WhiteBox (Optional)
Model Number
TAP00001HZ

RWO

1
OWS-COM 0.1, 0.25, 0.5, 1.0, 2.5, 5.0, 10.0
Model Number
TAP00000MX

Samgong

1
SBC250S, SBC500S
Model Number
TAP00001X1

Sepflutech

1
SDU-0.25, 0.5, 1, 2.5, 5, 7.5, 10, SDU-SMF-0.25, 0.5, 1, 2.5, 5, 7.5, 10
Model Number
TAP0000077