RoRo Door
A RoRo door closes an opening in the hull or superstructure that vehicles drive through, and unlike a ramp it is not meant to be driven over, so its design is built entirely around watertight or weathertight sealing and reliable operation under load from wind and sea.
Read more — RoRo Door explained ▾
What sets a RoRo door apart
Within RoRo equipment, ramps carry vehicle weight while they are open, but a RoRo door's only job is to seal an opening once vehicles have passed through it, closing off a bow, stern or side opening that would otherwise be exposed to the sea. Bow and stern doors close large openings that may sit at or below the freeboard deck, and their integrity is a direct line of defence against flooding, which is why door failures have historically been among the most serious causes of RoRo vessel loss.
Main components
Door leaf
A single or split-leaf steel structure, hinged or sliding, sized to the vehicle deck opening and stiffened to resist sea pressure when closed.
Hoisting or hinging mechanism
Hydraulic cylinders or wire hoists that raise, lower or swing the leaf, typically with a mechanical locking system that takes the load once the door is closed so the hydraulics are not left holding the seal under sea pressure.
Sealing arrangement
A rubber gasket compressed by the closing and locking sequence, running the full perimeter of the opening, backed by cleats or wedges that pull the door tight against the gasket.
Position indication and interlocks
Sensors on the bridge and in the cargo control position showing door and lock status, interlocked where required with propulsion or departure checklists so the vessel cannot proceed with a door not fully closed and locked.
Selection and sizing
- Opening size and location, driven by vehicle turning circles and the freeboard deck arrangement.
- Design head of water the closed door and its securing must withstand at the relevant damage or intact draught.
- Operating method, hydraulic ram, wire hoist or a combination, matched to available power and redundancy requirements.
- Indicator and alarm integration with the vessel's existing bridge monitoring system.
Regulations and class
SOLAS Ch. II-1 sets specific structural strength, securing and indicator requirements for bow, stern and side doors on RoRo ships, following amendments introduced after major casualties involving door failures. Requirements cover positive indication of door and securing device status on the bridge, independent of the hydraulic system, plus periodic operational testing and class survey of the securing and locking arrangements. Watertight and weathertight door classifications carry different sealing and testing standards depending on the opening's position relative to the freeboard deck.
Typical faults
| Fault | Consequence |
|---|---|
| Gasket perished or compressed out of shape | Loss of watertight or weathertight integrity at the seal |
| Locking device not fully engaged before departure | Door held only by hydraulic pressure, at risk under sea load |
| Position sensor misaligned or faulty | False closed indication on the bridge while the door is not secure |
| Hinge or hoist wire corrosion from salt exposure | Uneven closing, increased gasket wear, mechanism seizure |
What to look for in a supplier
- Type approval for the securing and indication system matching current SOLAS requirements, not a design predating the post-casualty amendments.
- Independent, hard-wired indicator circuits separate from the hydraulic control system.
- Demonstrated servicing support for gasket replacement and hydraulic component overhaul in the vessel's trading area.
- Clear documentation of the design head of water the door and locks are certified to withstand.
Bridge indicator lights only report what the sensor sees, so a closed-and-locked signal is worth confirming visually at the door during the first voyages after any maintenance on the securing devices, not just trusted on the panel.
4 manufacturers · 48 models
ALMAC Marine
12- Hydraulic leakage from hoses, seals or cylinders, typically indicated by slow movement, pressure loss or visible oil leakage
- Hinge, bearing or wire/chain wear from high loads and corrosion, typically indicated by jerky movement, abnormal noise or misalignment
- Locking device or cleat malfunction from wear or poor adjustment, typically indicated by failed secured indication or inability to achieve full closure
- Seal damage or compression loss from ageing and mechanical damage, typically indicated by water ingress or failed hose/watertightness test
- Limit switch or control fault, typically indicated by incorrect open/closed indication, interlock failure or interrupted movement
- Hydraulic leakage from hoses, seals or cylinders, typically indicated by slow movement, pressure loss or visible oil leakage
- Hinge, bearing or wire/chain wear from high loads and corrosion, typically indicated by jerky movement, abnormal noise or misalignment
- Locking device or cleat malfunction from wear or poor adjustment, typically indicated by failed secured indication or inability to achieve full closure
- Seal damage or compression loss from ageing and mechanical damage, typically indicated by water ingress or failed hose/watertightness test
- Limit switch or control fault, typically indicated by incorrect open/closed indication, interlock failure or interrupted movement
- Hydraulic leakage from hoses, seals or cylinders, typically indicated by slow movement, pressure loss or visible oil leakage
- Hinge, bearing or wire/chain wear from high loads and corrosion, typically indicated by jerky movement, abnormal noise or misalignment
- Locking device or cleat malfunction from wear or poor adjustment, typically indicated by failed secured indication or inability to achieve full closure
- Seal damage or compression loss from ageing and mechanical damage, typically indicated by water ingress or failed hose/watertightness test
- Limit switch or control fault, typically indicated by incorrect open/closed indication, interlock failure or interrupted movement
- Hydraulic leakage from hoses, seals or cylinders, typically indicated by slow movement, pressure loss or visible oil leakage
- Hinge, bearing or wire/chain wear from high loads and corrosion, typically indicated by jerky movement, abnormal noise or misalignment
- Locking device or cleat malfunction from wear or poor adjustment, typically indicated by failed secured indication or inability to achieve full closure
- Seal damage or compression loss from ageing and mechanical damage, typically indicated by water ingress or failed hose/watertightness test
- Limit switch or control fault, typically indicated by incorrect open/closed indication, interlock failure or interrupted movement
- Hydraulic leakage, cylinder wear or drive faults cause slow movement, drift or inability to open or close
- Hinge, pin, wheel or bearing wear causes misalignment, abnormal noise or excessive play
- Locking-device or limit-switch faults cause incomplete secure indication or blocked operating sequence
- Seal damage or compression problems cause water ingress around the closed opening
- Structural cracking, corrosion or deformation causes poor fit and unsafe load transfer
- Hydraulic leakage from hoses, seals or cylinders, typically indicated by slow movement, pressure loss or visible oil leakage
- Hinge, bearing or wire/chain wear from high loads and corrosion, typically indicated by jerky movement, abnormal noise or misalignment
- Locking device or cleat malfunction from wear or poor adjustment, typically indicated by failed secured indication or inability to achieve full closure
- Seal damage or compression loss from ageing and mechanical damage, typically indicated by water ingress or failed hose/watertightness test
- Limit switch or control fault, typically indicated by incorrect open/closed indication, interlock failure or interrupted movement
- Hydraulic leakage or actuator failure caused by hose, cylinder, pump or valve faults, resulting in slow, uneven or unavailable movement
- Hinge, roller, bearing or pin wear caused by cyclic loading and corrosion, resulting in play, noise or misalignment
- Locking-device or interlock failure caused by wear, contamination or sensor faults, resulting in inability to secure the opening or persistent alarms
- Seal deterioration caused by compression set, damage or contamination, resulting in water ingress or failure of the required closing condition
- Structural cracking or deformation caused by impact, overload or fatigue, resulting in visible distortion or survey findings
- Hydraulic leakage or actuator failure caused by hose, cylinder, pump or valve faults, resulting in slow, uneven or unavailable movement
- Hinge, roller, bearing or pin wear caused by cyclic loading and corrosion, resulting in play, noise or misalignment
- Locking-device or interlock failure caused by wear, contamination or sensor faults, resulting in inability to secure the opening or persistent alarms
- Seal deterioration caused by compression set, damage or contamination, resulting in water ingress or failure of the required closing condition
- Structural cracking or deformation caused by impact, overload or fatigue, resulting in visible distortion or survey findings
- Hydraulic leakage or actuator failure caused by hose, cylinder, pump or valve faults, resulting in slow, uneven or unavailable movement
- Hinge, roller, bearing or pin wear caused by cyclic loading and corrosion, resulting in play, noise or misalignment
- Locking-device or interlock failure caused by wear, contamination or sensor faults, resulting in inability to secure the opening or persistent alarms
- Seal deterioration caused by compression set, damage or contamination, resulting in water ingress or failure of the required closing condition
- Structural cracking or deformation caused by impact, overload or fatigue, resulting in visible distortion or survey findings
- Wire-rope, chain, roller or line-contact wear caused by loaded movement, corrosion or poor lubrication, resulting in visible damage, rough operation or accelerated rope wear
- Brake, locking or clutch deterioration caused by repeated loading or contamination, resulting in poor holding or excessive travel
- Hydraulic or electric drive failure caused by leakage, motor faults or control problems, resulting in slow, weak or unavailable movement
- Bearing, pin, hinge or structural wear caused by cyclic loading and corrosion, resulting in play, vibration, misalignment or abnormal noise
- Limit, interlock or control-system fault caused by sensor, wiring or calibration problems, resulting in inhibited movement, alarms or loss of protective functions
- Wire-rope, chain, roller or line-contact wear caused by loaded movement, corrosion or poor lubrication, resulting in visible damage, rough operation or accelerated rope wear
- Brake, locking or clutch deterioration caused by repeated loading or contamination, resulting in poor holding or excessive travel
- Hydraulic or electric drive failure caused by leakage, motor faults or control problems, resulting in slow, weak or unavailable movement
- Bearing, pin, hinge or structural wear caused by cyclic loading and corrosion, resulting in play, vibration, misalignment or abnormal noise
- Limit, interlock or control-system fault caused by sensor, wiring or calibration problems, resulting in inhibited movement, alarms or loss of protective functions
- Wire-rope, chain, roller or line-contact wear caused by loaded movement, corrosion or poor lubrication, resulting in visible damage, rough operation or accelerated rope wear
- Brake, locking or clutch deterioration caused by repeated loading or contamination, resulting in poor holding or excessive travel
- Hydraulic or electric drive failure caused by leakage, motor faults or control problems, resulting in slow, weak or unavailable movement
- Bearing, pin, hinge or structural wear caused by cyclic loading and corrosion, resulting in play, vibration, misalignment or abnormal noise
- Limit, interlock or control-system fault caused by sensor, wiring or calibration problems, resulting in inhibited movement, alarms or loss of protective functions
Damen Marine Components
12- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
- Hydraulic leakage or cylinder wear can cause slow or incomplete movement
- Hinge, pin or bearing wear can produce misalignment, noise and uneven loading
- Seal damage or distorted landing surfaces can compromise tightness, found during closure inspection or testing
- Locking-device or proximity-sensor faults can prevent safe indication, seen as interlock alarms or inability to secure
- Corrosion or structural damage to panels, ramps and foundations can reduce integrity, found during visual or NDT inspection
MacGregor
12
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
- Antriebsart
- Hydraulic (double cylinder with ball bearing at ends) or electric (15–50% more efficient than hydraulic)
- Decksysteme
- Feste Rampen, hubbare Rampen, 4-stöckige hebbare Autodeck-Paneele (COREX Sandwichbauweise ca. 1/3 der Tiefe, 50% Gewichtseinsparung)
- Zugangssysteme
- Bugrüstung (Bugtüren, Liftable Bulwarks), Heck-Rampen (gerade/Viertelrampen), Seitentüren (oben/unten gehängt), innere Rampen
- Dichtung
- Sliding rubber seals against stainless steel compression rods; sealing force over 7 PSI N₂ pressure internally tested, to be checked annually
- Verriegelung
- Hydraulische Keile mit speziell konstruierten Scharnieren (Hochheben vor Öffnen für Auto-Cleats), semi-automatische Sperrmechanismen
- Betriebsstandards
- IMO SOLAS Reg. II-2/20 für Schiffe; monatliche systematische Kontrolle erforderlich (Scharniere, Dichtungen, Verriegelungen, Hydraulikanlage, Alarm/Anzeigen)
- MacGregor Stern Ramps
- MacGregor Bow Doors & Visors
- MacGregor Side Doors
- MacGregor Quarter Ramps
- MacGregor Liftable Car Decks
- MacGregor Hoistable Decks
- TTS Electrically-Operated Equipment
- Pusnes Loading Systems
- Hatlapa Deck Machinery
- Area: Hydraulic cylinder corrosion and wear on piston rodsCheck: Perform visual inspection for rust, pitting, scratches and unevenness on rod and cylinder body. Measure with caliper to check wear limits. Check chrome surface for gloss (gloss on one side only = bending). Check for leakage.
- Area: Seal and compression rod integrity (rubber wear, water ingress)Check: Check seal for wear, embrittlement and cracks. Check compression rods for scratches and corrosion. Perform N2 pressure test (maintain 7 PSI internally; annual inspection required). Check for water ingress in hinge area.
- Area: Hinge wear, lubrication and ball bearing corrosionCheck: Inspect main and end hinges for wear, contamination and freedom of movement. Check spherical ball bearings for wear and corrosion. Perform lubrication per manufacturer specifications. Check for leakage and missing bearing pins.
- Area: Hydraulic locking wedges and semi-automatic locking mechanisms (loss of function, wear)Check: Test hydraulic wedges under pressure (movement, holding, leakage). Check lock positions and auto-cleats (lift/open function). Test manual hand pumps. Check all lock fasteners for wear and deformation.
- Area: Wire ropes and supports (fatigue, fractures, wear)Check: Perform visual inspection for wear patterns, contamination, corrosion, color loss. Check for dents, scratches, crushing, kink marks. Rotate and check for continuous fractures. Inspect regularly before and after operations. Mark replaced ropes.
- Area: Weather tightness of ramp opening and bulkhead integrityCheck: Inspect rubber seal along entire bulkhead opening (wear, cracks, embrittlement). Check stainless steel compression rods for smooth surface (prevent water ingress). Detect leakage through pressure test or visual inspection (water stains). Inspect ruckling deformation of bulkhead frame.
Typ-universelle Inspektions-/Wartungspunkte fuer RoRo Equipment (MacGregor + DNV/OSHA, 2026-06). Per-Modell-Specs NICHT auto-gefuellt.
TTS Marine
12
- Hydraulic leakage, contamination or pressure loss caused by worn seals, damaged hoses or pump faults can produce slow movement, reduced force or visible oil leakage
- Brake or holding-device wear caused by friction, contamination or incorrect adjustment can lead to slipping, poor holding or abnormal stopping behavior
- Wire, chain, sheave, drum, bearing or pin wear caused by corrosion, overload or inadequate lubrication can show as noise, rough motion, deformation or visible damage
- Limit switch, sensor or control faults caused by damaged wiring, misalignment or moisture can produce inhibited motions, nuisance trips or loss of safety functions
- Structural corrosion, cracking or loose foundation fasteners caused by cyclic loading and marine exposure can appear as movement, coating breakdown or visible defects around load paths
- Seal compression loss, damaged rubber packing, or dirty landing surfaces cause water ingress or failed hose/chalk tests
- Hydraulic leakage, cylinder wear, or valve faults cause slow, uneven, or incomplete opening and closing
- Hinge, wheel, bearing, cleat, chain, or locking-device wear creates misalignment, excessive play, or difficulty securing
- Corrosion, cracked welds, or structural deformation can impair load carrying and correct sealing
- Limit switch, interlock, indicator, or control faults cause incorrect open/closed status or prevent safe operation
- Hydraulic leakage, contamination or pressure loss caused by worn seals, damaged hoses or pump faults can produce slow movement, reduced force or visible oil leakage
- Brake or holding-device wear caused by friction, contamination or incorrect adjustment can lead to slipping, poor holding or abnormal stopping behavior
- Wire, chain, sheave, drum, bearing or pin wear caused by corrosion, overload or inadequate lubrication can show as noise, rough motion, deformation or visible damage
- Limit switch, sensor or control faults caused by damaged wiring, misalignment or moisture can produce inhibited motions, nuisance trips or loss of safety functions
- Structural corrosion, cracking or loose foundation fasteners caused by cyclic loading and marine exposure can appear as movement, coating breakdown or visible defects around load paths
- Seal compression loss, damaged rubber packing, or dirty landing surfaces cause water ingress or failed hose/chalk tests
- Hydraulic leakage, cylinder wear, or valve faults cause slow, uneven, or incomplete opening and closing
- Hinge, wheel, bearing, cleat, chain, or locking-device wear creates misalignment, excessive play, or difficulty securing
- Corrosion, cracked welds, or structural deformation can impair load carrying and correct sealing
- Limit switch, interlock, indicator, or control faults cause incorrect open/closed status or prevent safe operation
- Seal compression loss, damaged rubber packing, or dirty landing surfaces cause water ingress or failed hose/chalk tests
- Hydraulic leakage, cylinder wear, or valve faults cause slow, uneven, or incomplete opening and closing
- Hinge, wheel, bearing, cleat, chain, or locking-device wear creates misalignment, excessive play, or difficulty securing
- Corrosion, cracked welds, or structural deformation can impair load carrying and correct sealing
- Limit switch, interlock, indicator, or control faults cause incorrect open/closed status or prevent safe operation
- Seal compression loss, damaged rubber packing, or dirty landing surfaces cause water ingress or failed hose/chalk tests
- Hydraulic leakage, cylinder wear, or valve faults cause slow, uneven, or incomplete opening and closing
- Hinge, wheel, bearing, cleat, chain, or locking-device wear creates misalignment, excessive play, or difficulty securing
- Corrosion, cracked welds, or structural deformation can impair load carrying and correct sealing
- Limit switch, interlock, indicator, or control faults cause incorrect open/closed status or prevent safe operation
- Hydraulic leakage, cylinder wear or drive faults cause slow movement, drift or inability to open or close
- Hinge, pin, wheel or bearing wear causes misalignment, abnormal noise or excessive play
- Locking-device or limit-switch faults cause incomplete secure indication or blocked operating sequence
- Seal damage or compression problems cause water ingress around the closed opening
- Structural cracking, corrosion or deformation causes poor fit and unsafe load transfer
- Hydraulic leakage, cylinder wear or drive faults cause slow movement, drift or inability to open or close
- Hinge, pin, wheel or bearing wear causes misalignment, abnormal noise or excessive play
- Locking-device or limit-switch faults cause incomplete secure indication or blocked operating sequence
- Seal damage or compression problems cause water ingress around the closed opening
- Structural cracking, corrosion or deformation causes poor fit and unsafe load transfer
- Hydraulic leakage, cylinder wear or drive faults cause slow movement, drift or inability to open or close
- Hinge, pin, wheel or bearing wear causes misalignment, abnormal noise or excessive play
- Locking-device or limit-switch faults cause incomplete secure indication or blocked operating sequence
- Seal damage or compression problems cause water ingress around the closed opening
- Structural cracking, corrosion or deformation causes poor fit and unsafe load transfer
- Hydraulic leakage or actuator failure caused by hose, cylinder, pump or valve faults, resulting in slow, uneven or unavailable movement
- Hinge, roller, bearing or pin wear caused by cyclic loading and corrosion, resulting in play, noise or misalignment
- Locking-device or interlock failure caused by wear, contamination or sensor faults, resulting in inability to secure the opening or persistent alarms
- Seal deterioration caused by compression set, damage or contamination, resulting in water ingress or failure of the required closing condition
- Structural cracking or deformation caused by impact, overload or fatigue, resulting in visible distortion or survey findings
- Wire-rope, chain, roller or line-contact wear caused by loaded movement, corrosion or poor lubrication, resulting in visible damage, rough operation or accelerated rope wear
- Brake, locking or clutch deterioration caused by repeated loading or contamination, resulting in poor holding or excessive travel
- Hydraulic or electric drive failure caused by leakage, motor faults or control problems, resulting in slow, weak or unavailable movement
- Bearing, pin, hinge or structural wear caused by cyclic loading and corrosion, resulting in play, vibration, misalignment or abnormal noise
- Limit, interlock or control-system fault caused by sensor, wiring or calibration problems, resulting in inhibited movement, alarms or loss of protective functions
- Hydraulic leakage or actuator failure caused by hose, cylinder, pump or valve faults, resulting in slow, uneven or unavailable movement
- Hinge, roller, bearing or pin wear caused by cyclic loading and corrosion, resulting in play, noise or misalignment
- Locking-device or interlock failure caused by wear, contamination or sensor faults, resulting in inability to secure the opening or persistent alarms
- Seal deterioration caused by compression set, damage or contamination, resulting in water ingress or failure of the required closing condition
- Structural cracking or deformation caused by impact, overload or fatigue, resulting in visible distortion or survey findings