"> Battery/UPS - Equipment Database

Battery/UPS

critical 3 models total

A battery and UPS system bridges the gap between a blackout and the emergency generator picking up load, holding navigation, alarm and communication circuits on uninterrupted power for as long as class rules require.

Read more — Battery/UPS explained

What defines a battery/UPS system

A marine battery and uninterruptible power supply system holds a defined set of loads on continuous power through any interruption of the main and emergency supply. It differs from a standalone starting battery bank in that it is permanently connected through a static inverter, so the changeover to battery power happens without a switch or relay closing, and without any interruption the connected equipment would notice. Typical protected loads are navigation lights, the gyrocompass, radio and GMDSS equipment, alarm and monitoring systems, and emergency lighting in machinery spaces and control rooms.

Battery / UPS power path
Block diagram of a shipboard battery and UPS system, showing mains AC charging a battery bank through a rectifier, an inverter feeding critical loads from the battery, and a static bypass switch that can feed the loads directly from the mains.

Main components

Battery bank

Vented lead-acid, valve-regulated lead-acid or, increasingly, lithium iron phosphate cells are arranged in strings to give the required DC voltage and autonomy time. Lithium chemistries reduce weight and maintenance but require a dedicated battery management system and stricter ventilation and fire protection arrangements than lead-acid.

Charger/rectifier

Converts AC supply to DC to keep the battery bank at float charge and to recharge it after a discharge event, with a boost charge stage for faster recovery.

Static inverter

Converts battery DC back to AC to feed the protected loads continuously, taking over the supply within milliseconds if the main AC input fails.

Battery monitoring and BMS

Tracks cell voltage, temperature and state of charge, and on lithium systems will isolate a faulty string automatically to prevent thermal runaway spreading to adjacent cells.

Ventilation

Vented lead-acid batteries release hydrogen during charging and require forced ventilation of the battery space with a minimum air change rate; sealed and lithium types have lower but not zero ventilation demand.

Selection and sizing

Autonomy time, the duration the bank must supply its loads without recharge, drives capacity and is set against class rules for the specific consumers involved, commonly 30 minutes to several hours depending on the load category. Load is calculated from the actual connected equipment, not from a generic allowance, since GMDSS and navigation loads are fixed by regulation while alarm and monitoring loads vary by ship. Voltage class, 24V and 220V DC systems are both common, must match the connected equipment without an extra conversion stage that adds a failure point.

Regulations and class

SOLAS Chapter II-1 sets minimum autonomy for the emergency source of electrical power and for transitional supply before the emergency generator starts. GMDSS battery capacity is separately specified under SOLAS Chapter IV. Class societies require periodic capacity testing, typically an annual discharge test, to confirm the bank still meets its rated autonomy as cells age.

Typical faults

FaultConsequence
Cell sulphation from prolonged underchargeFalling capacity, bank no longer meets its rated autonomy
Electrolyte level neglected on vented lead-acid cellsPlate damage and accelerated capacity loss
Charger fault going unnoticedBank discharges slowly in the background, found empty when actually needed
Poor ventilation or blocked ventsHydrogen accumulation, an explosion risk during charging
Loose or corroded terminal connectionsHigh resistance, local heating, and unreliable transfer under load

What to look for in a supplier

  • Type approval matching the specific class notation and SOLAS category of the loads to be protected
  • Clear autonomy figures at the actual connected load, not at a nominal or best-case rating
  • Battery management system with cell-level monitoring on any lithium installation
  • Compatibility with the ship's existing charger and DC distribution voltage

A UPS that has never been discharge-tested is an assumption, not a fact; schedule the annual capacity test and log the actual runtime against the rated figure.

3 manufacturers · 3 models

AEG Power Solutions / 3W Power (Germany)

1
Marine UPS Series
1-200 kVA · Uninterruptible Power Supply
Voltage: 230V/400V AC
Type
Online Double-Conversion UPS (Marine)
Size Range
  • Protect 1
  • Protect 3
  • Protect 8
Drive Type
Electric
Construction
IGBT inverter, battery bank, static switch
Common Failures & Inspection Points
  • Battery degradation from age/temperature (replace every 3-5 years)
  • Inverter IGBT module failure from voltage spikes
  • Fan failure causing overheating
  • Static switch malfunction
  • Capacitor aging in DC link
Service: Battery replacement every 3-5 years. Battery test quarterly. Inverter/rectifier check annually. Fan replacement every 3-5 years. UPS load test annually.
Spare Parts: AEG Power Solutions. Lead time: 2-4 weeks. Batteries: widely available.

Corvus Energy (Norway/Canada)

1
Corvus Energy (Norway/Canada) Orca Energy Storage System
Orca Energy Storage System
100 kWh - 10 MWh · Lithium-Ion Energy Storage
Voltage: 700-1000V DC
Type
Marine Battery Energy Storage System (Li-Ion)
Size Range
  • Orca ESS 100kWh
  • Orca ESS 500kWh
  • Orca ESS 1MWh
  • Orca ESS 10MWh
Drive Type
DC (integrated with ship power system)
Construction
Lithium-ion NMC cells, BMS, cooling system, DC/AC converter
Common Failures & Inspection Points
  • Cell degradation from cycling (capacity loss 10-20% over 10 years)
  • BMS (Battery Management System) sensor failure
  • Cooling system failure causing thermal runaway risk
  • DC/AC converter IGBT failure
  • Cell balancing issues
Service: BMS monitoring continuous. Cell temperature monitoring continuous. Cooling system check monthly. Capacity test annually. Fire suppression system for battery room mandatory.
Spare Parts: Corvus Energy (Bergen/Vancouver). Lead time: 4-8 weeks for battery modules. BMS components: 2-4 weeks.

Eaton / Powerware (USA)

1
Marine UPS
1-100 kVA · Uninterruptible Power Supply
Voltage: 230V/400V AC
Type
Online UPS (Marine-Certified)
Size Range
  • 9155
  • 9355
  • 93PM
Drive Type
Electric
Construction
IGBT inverter, battery bank, marine certification
Common Failures & Inspection Points
  • Battery aging
  • Inverter module failure
  • Fan failure
  • Control board issues
Service: Standard marine UPS maintenance. Battery every 3-5 years.
Spare Parts: Eaton (Cleveland, OH). Lead time: 2-4 weeks.