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MAN Energy Solutions

5S40ME-LGIP9.6

The MAN 5S40ME-LGIP9.6 is a compact 5‑cylinder, low‑speed 2‑stroke main engine delivering 7.85 MW at 146 rpm, notable for its high‑pressure LPG dual‑fuel injection and Tier III emission compliance.

MAN Energy Solutions 5S40ME-LGIP9.6
7850.0 kW
Power

Engine Specifications

5
Cylinders
400 mm
Bore
1600 mm
Stroke
7,850 kW
MCR Power
146.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: MAN Energy Solutions ME-LGIP · Tier: Tier III · Fuel: HFO, VLSFO, MDO, LPG

Inspector Detail ✓ verified

Designation decoded

5-cylinder Super-Long-Stroke 400 mm bore ME-LGIP Mark 9.6 — two-stroke main engine, electronically controlled, dual-fuel LPG liquid injection (propane/butane), for VLGC newbuilds

Background

The ME-LGIP is the LPG (Liquefied Petroleum Gas) variant of MAN Energy Solutions' ME platform. LGIP stands for Liquid Gas Injection Propane — LPG is injected as a liquid at high pressure (500-600 bar) via dedicated injection valves. Dual-fuel operation with pilot diesel. Designed especially for VLGCs (Very Large Gas Carriers), which can use their own cargo as fuel. LPG is heavier than air (propane ~1.88 kg/m³) — gas detectors must always be installed close to the FLOOR (the opposite of methane/LNG!). Flash point of propane ~-104°C, LEL 2.1% — extremely flammable. Significant SOx reduction, CO2 approx. 15-20% less than HFO. BN25-40 cylinder oil due to the very low sulfur content of LPG. The 5-cylinder configuration requires particular attention to torsional vibration.

Calculated metrics

Stroke To Bore Ratio
4.0

Inspector checklist

Running Gear & Tribology
LPG Injection System
LPG Supply System
Safety Systems
Electronic Control

Logbook reference values

Parameter Expected Deviation means

Common Failure Modes

LPG injection valve leakage
Symptoms:
Seal degradation in the high-pressure system
Symptoms:
Cold corrosion of the cylinder liners
Symptoms:
LPG accumulation in the bilge and below-deck areas
Symptoms:
5-cylinder torsional vibration problems
Symptoms:

Expert tips

  • 💡 LPG is heavier than air — a fundamental difference from LNG/methane! All gas detectors MUST be installed close to the floor, bilge ventilation is vital. If a leak is suspected, check the lowest points first.
  • 💡 VLGC operation uses cargo as fuel (boil-off gas and liquid LPG). The boundary between the cargo system and the fuel system must be clearly defined and monitored — observe the IGC Code.
  • 💡 LPG is less corrosive than methanol but significantly more flammable. LEL only 2.1% — even small leaks can form an ignitable mixture. Never enter enclosed LPG spaces alone.

Related components

LPG high-pressure pumps and pressure regulators Double-wall piping system with leak monitoring Gas detectors (floor-mounted!) and explosion protection equipment Bilge ventilation system ESD valves and safety shutdowns Pilot diesel injection system Torsional vibration damper (5-cylinder) Cylinder oil dosing system (BN25-40) Evaporator and heat exchanger FIVA valves and EICU control

Classification & regulatory

IMO Tier II/III emission requirements. IGC Code (International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk). IGF Code (International Code of Safety for Ships Using Gases or Other Low-Flashpoint Fuels). SOLAS Chapter II-2 (fire protection). MARPOL Annex VI (SOx/NOx emissions). Observe classification society additional requirements for dual-fuel LPG operation.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

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Equipment Model #38414 · ✓ still in production