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MAN Energy Solutions

5S60ME-GA10

The MAN 5S60ME-GA10 is a high‑power, low‑speed two‑stroke main engine delivering 28.3 MW at 105 rpm, notable for its multi‑fuel capability including ethane and LNG.

MAN Energy Solutions 5S60ME-GA10
28250.0 kW
Power

Engine Specifications

5
Cylinders
600 mm
Bore
2400 mm
Stroke
28,250 kW
MCR Power
105.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: MAN Energy Solutions ME-GA · Tier: Tier III · Fuel: HFO, VLSFO, MDO, Ethane

Inspector Detail ✓ verified

Designation decoded

5 stands for 5 cylinders, S for Super-Long-Stroke, 60 for 600 mm bore, ME-GA for electronically controlled two-stroke engine with ethane-capable gas injection, 10 for Mark 10.

Background

The S60ME-GA10 is a dual-fuel engine of the ME-GA series from MAN Energy Solutions, specifically developed for operation with ethane and other VOC gases (Volatile Organic Compounds). ME-GA stands for gas injection with ethane capability. Primary use in VLEC (Very Large Ethane Carriers) and VLGC (Very Large Gas Carriers), which use their cargo as fuel (boil-off gas). Mark 10 as the current generation with fully electronic control (injection and exhaust valve hydraulic/electronic).

Calculated metrics

Stroke To Bore Ratio
4.0

Inspector checklist

Running Gear & Tribology
  • Cylinder liners: S/B 4.0 — significant side forces, gas operation tends toward lower liner temperatures than HFO — watch for cold corrosion wear risk
  • Piston rings: Gas operation has different lubrication conditions — no ash film as with HFO, piston ring wear may proceed differently
  • Cylinder lubrication: Adjust cylinder oil BN in gas operation — gas produces no sulfuric acid, too high a BN causes damage
Crosshead & Stuffing Box
  • Crosshead bearing: Temperature and oil supply
  • Stuffing box: Cleaner in gas operation than HFO — still check drainage
  • Piston rod: Run-out and surface condition
Gas Injection System
  • High-pressure gas injection valves: Check tightness and function — gas leakage is safety-critical
  • Gas supply system: Monitor pressure, temperature and flow of the ethane
  • FGSS (Fuel Gas Supply System): Compressor condition, evaporator, safety valves
  • Gas detectors in the engine room: Function and calibration — ethane is heavier than air and can collect in low points
Electronic Control
  • ME control system: Fully electronic control (FIVA valves) — sensors, hydraulic unit (HPS/HCU), EICU
  • Gas/diesel changeover: Test automatic and manual switchover procedure
  • Safety logic: Gas trip functions, shutdown valves, ventilation sequence
Scavenge Air & Exhaust System
  • Scavenge air box: Cleaner in gas operation — possible oil ingress when switching to diesel
  • Turbocharger: Gas operation produces less fouling — adjust cleaning intervals
  • Exhaust temperature: Typically lower in gas operation than diesel

Logbook reference values

Parameter Expected Deviation means
Exhaust temperature by cylinder 320–380 °C at MCR (gas operation); 350–420 °C (diesel operation) Spread >15 °C → check gas injection or pilot injection
Scavenge air pressure 2.5–3.2 bar Drop → TC/cooler
Pmax ±2 bar cylinder balance Deviation → check gas injection and pilot timing
Gas injection pressure 250–300 bar (high-pressure gas injection) Deviation → check gas compressor or injection valve
Pilot fuel quantity Depends on load profile, typically 3-8% of total energy Too high → inefficient gas injection; too low → ignition problems

Common Failure Modes

Gas injection valve leakage
Symptoms: Gas alarm in the engine room, pressure drop in the gas system, uneven combustion
Causes: Nozzle needle wear, Seal material degradation from ethane exposure, Thermal loading during dual-fuel changeover
Preventive: Inspect gas injection valves at every piston withdrawal, perform regular tightness checks
FGSS compressor failure
Symptoms: Gas supply pressure drops, automatic switchover to diesel
Causes: Mechanical wear, Cooling or lubrication issues, Control valve malfunction
Preventive: Maintain FGSS compressor per manufacturer instructions, check redundancy
Cold corrosion wear in gas operation
Symptoms: Increased liner wear rate despite gas operation
Causes: Lower combustion temperatures with gas, Cylinder oil BN too high for sulfur-free gas operation, Cooling water too cold
Preventive: Use BN25 cylinder oil in gas operation, keep cooling water >65 °C

Expert tips

  • 💡 ME-GA in ethane operation: Ethane is heavier than air (density ~1.28 g/L at 15°C) — gas detectors near the floor of the engine room must be especially reliable
  • 💡 In gas operation: Switch cylinder lubrication to BN25 or lower — the sulfur-free gas produces no acid, too high a BN leads to deposits
  • 💡 Dual-fuel changeover gas→diesel: Avoid thermal shock to liner and piston — slow transition over several minutes, not an abrupt switch

Related components

FGSS (Fuel Gas Supply System — compressor, evaporator, safety valves) Gas injection valves (tightness) Gas detectors (calibration) Turbocharger (less fouling with gas, but watch changeover) Pilot fuel system (injection pumps and nozzles) Engine room ventilation system (EX protection)

Classification & regulatory

ME-GA is designed for IMO Tier II and Tier III with EGR/SCR. Observe the IGC Code (International Gas Carrier Code) for gas carriers. SOLAS requirements for gas operation (MSC.391(95)). MARPOL Annex VI — gas operation reduces SOx emissions to near zero and CO2 by approx. 20% compared to HFO.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

unified from engine model True

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Equipment Model #38313 · ✓ still in production