UV-Based BWMS
UV treatment inactivates organisms in ballast water by damaging their DNA under ultraviolet light rather than killing them outright, which is why UV systems live and die by water clarity rather than by chemical dose.
Read more — UV-Based BWMS explained ▾
What sets UV treatment apart
A UV-based ballast water management system passes ballast water through a reactor chamber lined with UV lamps that damage the DNA of organisms so they cannot reproduce, rather than killing them outright the way a biocide or electrochlorination system does. Because UV works by line-of-sight exposure through the water column, its performance depends directly on how much light actually reaches the organism — turbidity, suspended solids and biofouling on the lamp sleeves all cut effective dose, which is the main reason UV systems are paired with a filtration stage rather than sold as UV alone.
Main components
Filter
A self-cleaning screen or disc filter, typically 20 to 50 micron, that strips out sediment, plankton and debris before the UV reactor so the remaining organisms are exposed to full-strength light.
UV reactor
A chamber holding banks of medium or low-pressure UV lamps in quartz sleeves, sized so every litre passing through receives the minimum dose the system was type-approved for at the vessel's rated flow.
UV intensity sensors
Sensors that monitor light transmission through the water in real time and signal the control system to reduce flow or raise an alarm if dose falls below the approved threshold.
Control and monitoring unit
Logs treatment records for port state control and IMO compliance, and interlocks the ballast pumps so water cannot bypass the reactor.
Selection / Sizing
- Ballast pump flow rate, since the reactor must treat the full rated flow within its type-approved UV dose — undersizing the reactor for the pump forces a flow restriction that slows ballasting operations.
- Typical water turbidity for the vessel's trading pattern; a ship regularly ballasting in silty coastal or river water needs a more robust filter stage than one loading in open ocean.
- Lamp type and expected lamp life, since medium-pressure lamps run hotter and shorter but treat higher flows in a smaller footprint than low-pressure lamps.
- Space and power available, as UV systems draw meaningful electrical load and need a straight reactor run without tight bends.
Regulations / Class
Every seagoing ship has been required to carry an operational ballast water management system under the IMO BWM Convention since the 2024 compliance deadline, and the treatment system itself must hold IMO type approval (or USCG approval for US waters) confirming it meets the D-2 discharge standard for organism concentration. Class surveys check that treatment records are logged for every ballasting operation and that the system's approval certificate matches the installed configuration, including any approved operating envelope for turbidity or salinity.
Typical faults
| Fault | Cause | Consequence |
|---|---|---|
| Dose alarm during ballasting | High turbidity exceeding the system's approved operating range | Ballast operation slows or stops until water clarity improves |
| Reduced UV transmission | Biofouling or scaling on the quartz lamp sleeves | Effective dose drops even though lamps show as functioning |
| Filter backwash failure | Screen clogged faster than the automatic flush cycle clears it | Flow restriction forces reduced ballast pump throughput |
| Lamp failure undetected | Lamp ballast fault not cross-checked against intensity sensor reading | Water passes with an under-treated dose without an alarm |
What to look for in a supplier
- IMO type approval covering the actual flow rate and turbidity range the vessel will operate in, not just the headline capacity.
- Spare lamp and quartz sleeve availability at ports the vessel actually calls, since UV lamps are a wear item with a finite rated life.
- A service network able to recalibrate UV intensity sensors, which drift over time and are easy to overlook during routine maintenance.
A UV system logging a compliant dose in clear open-ocean water can still fail the same voyage in a silty river estuary — check the type-approval turbidity envelope against the vessel's actual ports before assuming coverage.
6 manufacturers · 634 models
Alfa Laval
136
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
BIO-UV
110ERMA FIRST
97
Optimarin
97Trojan Marinex
97
Wärtsilä
97
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.