UV-Based BWTS
UV ballast water systems disable organisms by damaging their DNA with ultraviolet light rather than killing with chemicals, which keeps discharge chemically neutral but makes treatment performance highly sensitive to water clarity.
Read more — UV-Based BWTS explained ▾
What makes this type
UV-based ballast water treatment passes ballast water through a chamber fitted with UV lamps that damage the DNA of organisms and micro-organisms enough to stop them reproducing, without adding any chemical to the water. That is the main appeal over electrolysis or chemical dosing systems: there is no active substance to neutralise before discharge, no chemical to store or dose, and simpler paperwork around the ship's biocide handling. The trade-off is that UV effectiveness depends heavily on how much the water blocks light, so turbid coastal or estuarine water with high suspended solids and dissolved organic matter reduces the dose organisms actually receive.
Main components
Filtration stage
A self-cleaning screen filter, typically 40 to 50 microns, removes larger organisms and sediment ahead of the UV chamber, both protecting the lamps from fouling and improving UV transmittance through the remaining water.
UV reactor chamber
Water flows past medium or low pressure UV lamps housed in quartz sleeves; dose is a function of flow rate, lamp output and how clean the quartz sleeves are, and most systems throttle flow automatically if UV transmittance drops too low to guarantee dose.
UV sensors and control system
Sensors monitor lamp intensity and water UV transmittance in real time, and the control system logs treatment data and can reduce flow rate or alarm if the required dose cannot be delivered.
Wiper or cleaning mechanism
Mechanical or ultrasonic wipers keep the quartz sleeves around the lamps free of biofouling and scale, since fouled sleeves are the main cause of dose failure over time.
Selection and sizing
Systems are sized against the ship's maximum ballast pump capacity, expressed in cubic metres per hour, and must treat at that full rated flow, not a reduced rate. Operators trading mainly in clear open ocean water get more reliable performance from UV systems than those regularly ballasting in turbid, high-sediment ports, which is a genuine factor in choosing UV over electrolysis for a given trading pattern.
Regulations and class
- The IMO Ballast Water Management Convention requires an approved BWTS on essentially all seagoing ships as of the 2024 compliance deadline.
- Type approval follows the BWMS Code, tested under IMO Resolution MEPC.279(70) or its successor, confirming the system meets the D-2 discharge standard for organism concentration.
- Commissioning testing on installation, and periodic performance verification thereafter, confirms the system still meets D-2 in service, not just at type approval.
- Port state control checks UV lamp hour logs and system alarms as part of ballast water record book review.
Typical faults
- Fouled or scaled quartz sleeves reduce UV transmittance to organisms, allowing viable organisms through even though the lamps appear to be working.
- Lamp end-of-life dimming below rated output goes unnoticed if intensity sensors are not checked against manufacturer calibration.
- Filter backwash valve sticking causes pressure drop across the filter, throttling flow and slowing ballasting operations.
- Turbid water at intake exceeds the design UV transmittance range, triggering automatic flow reduction and extending ballasting time.
- Control system data logging failures create gaps in the ballast water record book that port state control treats as a compliance issue.
What to look for in a supplier
- Type approval certificate current under the applicable BWMS Code revision, valid for the vessel's flag.
- Documented UV transmittance range the system is designed to handle, checked against the ship's actual trading routes.
- Spare lamp and quartz sleeve availability and lamp replacement intervals stated clearly, since lamps are a recurring running cost.
- Service support able to reach the ship's ports of call for commissioning and periodic verification testing.
Compare UV transmittance readings against the system's rated range before every ballasting operation in a new or unfamiliar port, since that single figure predicts more about treatment success than any other reading on the panel.
9 manufacturers · 32 models
Alfa Laval
8
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
- Durchflussbereich
- PureBallast 3 Ultra: 42–3000 m³/h (konfigurierbar); PureBallast 3 Compact Flex: 32–1000 m³/h
- Filtration
- 50 µm membrane filter for ballast water intake; automatic backflush with minimal flow rate
- Uv-reaktoren
- Mehrere Reaktorgrößen (300 m³/h, 600 m³/h, 1000 m³/h) parallel bis 3000 m³/h; synthetische Quarzlampensleeves mit erweitertem Spektrum
- Stromverbrauch
- 170 m³/h: 11 kW (optimal); 1000 m³/h: 52 kW (optimal); PureBallast 3 Ultra: 19% weniger als PureBallast 3
- Betriebsdruck
- Nominal 6 bar (optional bis 10 bar möglich)
- Stromversorgung
- 400–440 VAC, 50/60 Hz
- Zertifizierungen
- IMO Typ-Approbation (revidiert G8); USCG Typ-Approbation Nr. 162.060 Serie (gültig bis Sept. 2026)
- CIP (Cleaning-In-Place)
- Integrated in the UV reactor module; automated cleaning after ballast/deballast; approx. 25 min per reactor
- PureBallast 3 Ultra (Generation 3 Ultra)
- PureBallast 3 Std & Ex (Standard/Ex)
- PureBallast 3.1 Compact
- PureBallast 3.2 Compact Flex
- PureBallast 3.0 Flow (300 m³/h, 1000 m³/h)
- Area: UV lamp operating hours and performanceCheck: Inspection of UV lamp operating hours (maintenance every 1,500 operating hours or every 12 months); measurement of UV intensity/transmittance using UV sensor; inspection for wear and contamination of quartz lamp sleeves by visual inspection (discoloration, deposits). Check after 1 month of operation, then every 3 months or as needed. UV lamp should be replaced when performance falls below 80%.
- Area: Filter condition and differential pressureCheck: Annual inspection requirement of the 50 µm membrane filter; inspection of differential pressure (pressure transducer); visual inspection for wear, cracks or deposits; inspection of automatic backflushing functionality (backflushing with small throughput portion). Evaluate filter as wear part; replacement if pressure drop > 6 bar or wear.
- Area: Flow meter and pressure transducer calibrationCheck: Annual calibration of flow meter (Flow Meter), pressure transmitter (Pressure Transmitter) and temperature transmitter required. Comparison against external reference measuring instruments over various flow and temperature ranges to be performed. Calibration to be documented. If sensor is faulty: ballast water discharge is prohibited.
- Area: CIP System (Cleaning-In-Place) function and pH controlCheck: Inspection of CIP liquid pH value (target value to be documented); CIP fluid exchange required if pH value drops to 3 or monthly, whichever occurs first. Inspection of all CIP connections, valves and power cables for damage and leaks. Test of automated CIP cycle after ballast/deballast (approx. 25 min).
- Area: UV reactor housing tightness and corrosionCheck: Visual inspection for corrosion, erosion and wear on reactor housing and all metallic components; inspection of all sealing integrity of the reactor, quartz lamp sleeves and sensors; inspection of connections and fasteners for wear and loosening; inspection for leaks or seawater ingress into the reactor.
- Area: System flow and operating parameters within nominal rangeCheck: Verification that actual flow rate is within the rated range of the configured reactor; measurement of current operating pressure (should be ≤ 6 bar nominal, optionally up to 10 bar); inspection of UV lamp current consumption against manufacturer specifications (e.g. 52 kW optimal for 1000 m³/h reactor); inspection of ballast water temperature (sensor function). Parameters should be compared with the technical data sheet of the installed configuration.
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Alfa Laval, Mega-Swarm 2026-06). Per-model specs not auto-filled.
Optimarin
8
- UV lamp failure
- Filter element blockage
- Control system error
- First USCG‑approved UV ballast water treatment system, demonstrating regulatory acceptance
- Chemical‑free operation eliminates the need for dosing equipment and handling hazardous chemicals
- Long UV lamp service life (~12 000 hrs) reduces replacement frequency and operating cost
- Compact, modular design facilitates installation on new builds and retrofits with limited space
- Built‑in performance monitoring and alarm functions simplify compliance reporting
- UV efficacy drops in highly turbid or colored ballast water; a pre‑filtration stage is mandatory
- Lamp failure disables treatment until the lamp is replaced, requiring vigilant maintenance schedules
- Electrical power demand can be higher than some chemical‑based systems, impacting ship’s energy budget
- Maximum flow capacity is lower than large mechanical BWTS, limiting suitability for very high‑throughput vessels
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
Wärtsilä
6
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Integrated 40 µm filtration and UV disinfection in one compact package
- Self‑cleaning quartz sleeve and automatic backwash reduce manual maintenance
- Full IMO MEPC.300(72) type approval and USCG certification ensure global compliance
- ATEX/IECEx certified version (UVX) allows installation in hazardous zones (Zone 1 IIC T4)
- Minimal crew interaction – only periodic cleaning, lamp replacement (~9 000 h) and annual checks
- UV lamp life limited to ~9 000 operating hours; replacement adds recurring cost
- Performance can drop in highly turbid or coloured ballast water unless pre‑filtration is optimal
- Requires regular quartz‑tube cleaning and differential‑pressure sensor calibration
- Higher upfront capital cost compared with simple chlorination‑only systems
- Complex hydraulic back‑flush system may need specialist troubleshooting
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
- Filtration
- 40 Mikron Rückspülfilter mit automatischer Selbstreinigung, Differenzdrucksensor triggert automatischen Reinigungszyklus, modernes Manta-Filtersystem mit OneMotion-Scanner
- UV-Technologie (Aquarius UV)
- Mitteldruck-UV-Reaktor mit selbstreinigendem Quarzschlauch, mechanischer Wischer zur Leistungsverwaltung, 2-stufiger Prozess (Filtration + UV-Bestrahlung)
- EC-Technologie (Aquarius EC)
- Seitenstrom-Elektro-Chlorierung, statischer Mischer für Desinfektionsmittel-Injektion, maximale Dosierung 10 ppm Chlor im Ballastwasser
- Zulassungen
- IMO Typ-Zulassung (MEPC.300(72) ab 2019), USCG Typ-Zulassung, ATEX/IECEx für Aquarius UVX (Zone 1 IIC T4)
- Betrieb
- Fully automatic, minimal crew interaction (annual maintenance + monitoring only), user-friendly operation
- Aquarius UV
- Aquarius EC (Electro-Chlorination)
- Aquarius UVX (Zone 1 IIC T4 hazardous area)
- Area: UV lamp power loss due to ageing and wearCheck: Quarterly cleaning of quartz tubes, annual visual inspection of UV lamps, verification of UV intensity measurements by calibrated sensors, documentation of operating hours
- Area: Filter differential pressure rise due to dirt deposits and sensor failureCheck: Differential pressure sensor functional test (should automatically trigger backflush cycle at approx. 0.3 bar), visual inspection of filter element for damage/blockage, verification of differential pressure after backflushing (should reach < 0.1 bar)
- Area: UV intensity sensor miscalibration and malfunctionCheck: Annual sensor calibration (preferably by manufacturer), metric verification of measured UV intensity against reference values, isolation test of sensor against environmental influence, verification of alarm thresholds and signal transmission
- Area: Electrochlorination cell (EC systems) - wear and chemical effectivenessCheck: Verification of total residual chlorine (TRO) after treatment (must remain ≤ 0.1 mg/L), visual condition of EC cell for corrosion/wear, verification of static mixers for blockage, measurement of voltage ratios at EC electrodes
- Area: Automatic backflush valves and hydraulic malfunctionCheck: Functional test of automatic backflush valves (should respond reliably to sensor signal), visual inspection of all hydraulic lines and connections for leaks, verification of pump pressure regulator, flow rate verification against manufacturer specification
- Area: Certification and conformity documentationCheck: Verification of valid type approval certificates (IMO MEPC.300(72), USCG), control of ballast water record book with current entries, verification of conducted biological commissioning tests (required from 01.06.2022), verification of maintenance protocols and service records
Type-universal inspection/maintenance points for Ballast Water Treatment Systems (Wärtsilä, Mega-Schwarm 2026-06). Per-model-specs not auto-filled.
Trojan Marinex
4- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
- Fouling or exhausted treatment media can reduce treatment effectiveness, seen as deteriorating outlet-water quality or rising differential pressure
- Dosing-pump or chemical-feed faults can interrupt treatment, noticed as unstable readings, low dosing indication or quality alarms
- Blocked strainers or restricted piping can reduce flow, seen as low throughput or abnormal pump loading
- Sensor drift or contamination can give incorrect control feedback, noticed as implausible readings or unnecessary alarms
- Valve, seal or hose leakage can cause loss of treatment fluid or water, seen as wetness around the skid and inability to maintain normal operation
Headway Technology Group (Qingdao)
2- High treatment efficiency (>99.9%) for a wide range of contaminants
- Compact design suitable for smaller vessels (50-4000 m³/h capacity)
- Low operating costs due to energy-efficient UV lamps
- Easy maintenance and minimal downtime required
- Potential for UV lamp degradation over time, requiring replacement
- May not be effective against certain types of pathogens or pollutants
- Requires regular calibration and monitoring to ensure optimal performance
COSCO SHIPPING Heavy Industry Technology (Weihai)
1Hyde Marine
1
- Filter backwash failure
- UV lamp burnout
- Control system error
- Dual‑stage (filter then UV) provides high removal efficiency for both organisms and planktonic life stages
- Chemical‑free operation – no biocides required, reducing environmental impact and handling costs
- IMO D-2 approved, simplifying compliance with the Ballast Water Management Convention
- Compact footprint compared with larger electro‑chemical systems, easing installation on medium‑size vessels
- Reported filter backwash failures can lead to downtime if not properly maintained
- UV lamps have a finite life and require scheduled replacement, adding operational cost
- Control system complexity may generate error codes that need specialist troubleshooting
- Higher electrical power demand than some low‑energy electro‑chemical alternatives
SUZHOU JIREN HIGH-TECH MATERIALS
1Trojan (Danaher)
1
- UV lamp degradation
- Quartz sleeve cracking
- Sensor fouling
- Chemical‑free disinfection – no residuals in discharged water
- Compact footprint suitable for vessels with limited space
- IMO D‑2 type approval ensures compliance with the Ballast Water Management Convention
- Low operating cost after initial installation; only lamp and sleeve replacements required
- Fast treatment cycle – can handle typical ballast flow rates on medium‑size ships
- Effectiveness drops sharply if inlet water turbidity exceeds design limits; requires reliable pre‑filtration
- UV lamps and quartz sleeves have a finite life (usually 12 000–18 000 h) and must be replaced on schedule
- Power consumption is higher than some chemical systems, impacting vessel energy budget
- Initial capital cost can be higher than simpler chlorination units
- Sensors and optical windows are prone to fouling in high‑organic or scaling waters, increasing maintenance