"> WinGD 5X35
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WinGD

5X35

The WinGD 5X35 is a medium-speed, five‑cylinder, two‑stroke marine diesel engine delivering up to 4 450 kW at 167 rpm, distinguished by its electronic common‑rail fuel system and WiDE intelligent control platform.

4450.0 kW
Power

Engine Specifications

5
Cylinders
350 mm
Bore
1550 mm
Stroke
4,450 kW
MCR Power
167.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: WIN-GD X · Tier: IMO Tier II · Fuel: HFO, VLSFO, MDO

Inspector Detail

Designation decoded

WinGD 5X35 – 5-Zylinder-Reihenmotor, X-Serie (neueste Generation), 35 = 350 mm Bohrung. Zweitakt-Kreuzkopf-Dieselmotor mit vollelektronischer Steuerung (nockenwellenlos). WinGD = Winterthur Gas & Diesel (ehemals Wärtsilä-Zweitaktsparte, seit 2015 im Besitz von CSSC). 350 mm Bohrung, 1550 mm Hub, 5 Zylinder.

Background

The WinGD X35 belongs to the X-Series, the latest generation of fully electronically controlled two-stroke crosshead engines from WinGD. The X-Series is the successor to the Sulzer RT-flex series (which in turn was the successor to the RTA). The concept is fully camshaft-less: fuel injection is via an electronically controlled common-rail high-pressure system (W-FIS = WinGD Fuel Injection System), exhaust valve control via hydraulic actuators (W-EVC = WinGD Exhaust Valve Control). Overall engine control runs through the UNIC system (Unified Controls). FlexCam enables flexible electronic cam profiles for different operating modes. Delta Tuning optimizes the engine for slow-steaming operation. The X35 is the smallest engine in the X-Series, designed for small merchant vessels and feeder container ships. The 5-cylinder configuration requires particular attention to torsional vibrations. iCER (intelligent Control by Exhaust Recycling) can be retrofitted for IMO Tier III compliance.

Calculated metrics

Stroke To Bore Ratio
4.429

Inspector checklist

Logbook reference values

Parameter Expected Deviation means
Zünddrücke (Pmax) aller 5 Zylinder Pmax-Abweichung ≤ ±2 bar zwischen den Zylindern (elektronische Steuerung ermöglicht engere Toleranzen) With electronic control, deviations >2 bar indicate injector malfunction, W-EVC problems or sensor errors
Exhaust gas temperatures per cylinder 340–420 °C at rated load Asymmetries indicate injector degradation, exhaust valve leakage or errors in electronic timing
Common-Rail-Druck (W-FIS) 800–1000 bar (lastabhängig, systemspezifisch) Pressure drop indicates injector leakage, high-pressure pump wear or pressure control valve malfunction
Auslassventil-Hydraulikdruck (W-EVC) Gemäss WinGD-Spezifikation, typ. 200–300 bar Deviations can indicate hydraulic leaks, faulty actuators or control valve errors
Spülluftdruck 1.5–3.0 bar abs. (lastabhängig) Low pressure indicates turbocharger fouling or charge air cooler problems
Zylinderöl-Verbrauch (Pulse Lubrication) 0.5–1.0 g/kWh (lastabhängig optimiert) Increased consumption combined with poor running behavior indicates system malfunction or incorrect oil quality

Common Failure Modes

Common-rail injector coking or wear
Symptoms: ['Erhöhte Abgastemperatur am betroffenen Zylinder', 'Verändertes Verbrennungsbild', 'Pmax-Abweichung trotz elektronischer Korrektur']
Causes: Brennstoffqualität (Katalysator-Fines, Asphaltene), Unzureichende Brennstoffaufbereitung, Düsennadel-Verschleiss
Preventive: Brennstoffaufbereitung (Separatoren) sorgfältig überwachen, Injektor-Wartungsintervalle gemäss WinGD-Service-Letter einhalten, UNIC-Verbrennungsüberwachung nutzen
W-EVC Hydrauliksystem-Leckage
Symptoms: ['Unregelmässiger Ventilhub', 'Erhöhter Hydrauliköl-Verbrauch', 'Fehlermeldungen im UNIC-System']
Causes: Dichtungsverschleiss an Hydraulikaktuatoren, Hydrauliköl-Verschmutzung, Thermoermüdung der Hochdruckkomponenten
Preventive: Hydrauliköl-Reinheit regelmässig kontrollieren (Partikelzählung), Dichtungen gemäss Wartungsplan tauschen, UNIC-Diagnosedaten auswerten
Torsionsschwingungsprobleme (5-Zylinder-spezifisch)
Symptoms: ['Ungewöhnliche Vibrationen im unteren Drehzahlbereich', 'Geräusche vom Schwingungsdämpfer', 'Erhöhter Verschleiss an Antriebselementen']
Causes: Betrieb in verbotenen Drehzahlbereichen (Barred Speed Range), Schwingungsdämpfer-Degradation, Propeller-Resonanz
Preventive: Strictly observe Barred Speed Range, inspect torsional vibration damper at every docking, document rotational oscillation behavior during sea trial

Expert tips

  • 💡 The fully electronic control of the X35 enables very tight tolerances (Pmax ±2 bar) – deviations that would be acceptable on conventional engines are already a warning signal for component problems here
  • 💡 On 5-cylinder engines verify the Barred Speed Range (locked speed range) in the wheelhouse and at the control stand – rapid passage through must be ensured
  • 💡 UNIC fault memory not only to check for active faults but also for historical entries – recurring temporary faults can indicate creeping degradation

Related components

Common Rail high-pressure pumps and accumulators UNIC-Steuereinheiten (CCU, ECU, FCM) Hydrauliköl-Aufbereitungssystem für W-EVC Turbocharger and charge air cooler Pulse Lubrication System (Dosierpumpen, Verteiler) Torsionsschwingungsdämpfer Brennstoff-Aufbereitungsanlage (Separatoren, Vorwärmer)

Classification & regulatory

IMO Tier II compliance standard. Tier III possible via iCER (intelligent Control by Exhaust Recycling) or SCR retrofit. Check NOx Technical Dossier and EIAPP Certificate. When operating with Delta Tuning: class approval for deviating engine parameters required. Verify UNIC software version against approved status – unauthorized software updates can compromise NOx compliance.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

Bore X35-B: 350 mm; X40-B: 400 mm
Stroke X35-B: 1550 mm; X40-B: 1770 mm
Stroke/Bore Ratio 4.43 (both models)
Power Range X35-B: 2,450–6,960 kW; X40-B: 3,250–9,080 kW
RPM Range X35-B: 118–167 rpm; X40-B: 104–146 rpm
Mean Effective Pressure (MEP R1) X35-B: not verifiable; X40-B: 21 bar
SFOC (Specific Fuel Oil Consumption) X35-B: ~175.8 g/kWh; X40-B: ~176.8 g/kWh (Tier II, Vollast)
Fuel Type Marine Diesel (HFO/MDO) - Single-Fuel; X40DF-Variante: LNG Dual-Fuel
Fuel Injection System Electronically Controlled Common Rail mit Zeit-gesteuerte Einspritzung
Emissions Compliance IMO Tier II/Tier III (SCR-Nachrüstung für Tier III)
Production Status Legacy (Produktion beendet, technische Unterstützung aktiv)
unified from engine model True

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Common failures & inspection points

Cylinder liner scuffing: Local welding and wear between piston ring and liner inner surface caused by inadequate lubrication or oil film breakdown

Visual inspection of liner for scratches, micro-welding and discoloration; check local surface roughness; hone liner or replace if necessary

Piston crown and ring groove wear: Surface stress, wear and cracks in piston crown and ring grooves require thickness measurements

Use thickness gauge (e.g. Fischer Dualscope MP0); compare with reference values from OM; inspect piston crown for thermal discoloration, cracks and deposits

Fuel pressure anomalies and groove leakage: Excessive/insufficient pressure in common rail system and fuel leakage from injection lines

Check fuel pressure during operation (reference value at R1); monitor fuel return for leaks; observe inspection lines at injectors for leaks

Exhaust temperature irregularities with elevated gas concentration in piston underside: Asymmetrical or unexpected exhaust temperatures downstream of individual cyl

Perform continuous exhaust temperature monitoring per cylinder; initiate cylinder head inspections at temperature differences >30°C; check gas concentration in piston

Servo oil system leakage and FLV/fuel line tightness issues: pressure loss in servo hydraulic system and fuel leak at Fuel Line Valves

Monitor servo oil pressure and flow; visually inspect all fuel lines and valve connections and under pressure; monitor sight glasses

Type-general inspection and maintenance points for this equipment category — not model-specific.

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Equipment Model #38717 · ✓ still in production