"> Alfa Laval Smit AFEM (Automatic Fuel Efficiency Module)
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Alfa Laval Smit

AFEM (Automatic Fuel Efficiency Module)

Alfa Laval Smit AFEM (Automatic Fuel Efficiency Module) — Retrofit upgrade for Smit Combustion inert gas systems.

Components & Design

Component data being added…

Technical Data

Type Automatic fuel efficiency control module
Base System Upgrades existing or new Smit Combustion systems
Fuel Savings Up to 40% reduction in fuel consumption
Pilot Project Results Average 30% fuel savings over 2-year trial (Navigazione Montanari)
Function Automatic oxygen regulation to operate near IMO maximum limits
Operation Mode Automatically adjusts burner capacity for cargo stripping and temporary discharge stops
Installation Available as retrofit or as option for new installations

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Common failures & inspection points

Combustion Chamber Deterioration, Burner Erosion, Soot/Scale Buildup

Visual inspection of combustion chamber for corrosion, erosion, scale deposits, or soot; verify Ultramizing® burner nozzles for proper spray pattern and flame stability; check fuel oil atomization quality; minimum annual inspection, more frequent if operating in harsh marine conditions

Oxygen Analyzer Calibration Drift, Sensor Malfunction, False Readings

Calibrate oxygen analyzer per manufacturer schedule (typical: quarterly to semi-annually); verify actual oxygen levels match analyzer display; check for sensor contamination or fouling; ensure blow-back system (if equipped) functions properly; test analyzer accuracy across full range (0.5-4% O₂ depending on system type)

Scrubber Fouling, Demisters Blockage, Particulate Accumulation, Corrosion

Inspect scrubber nozzles, cooling pipes, floats, sensors and demisters for fouling or scaling; verify cooling spray system operates uniformly; check for salt crystal formation (especially in water evaporation zones); inspect for corrosion on contact surfaces (SUS 316 material); clean demisters and verify gas-liquid separation; recommended twice yearly or per manufacturer schedule

Dew Point Control Failure, Moisture Ingress (Critical for LNG/LPG Systems)

Monitor dew point readings continuously (target: below -45°C for LNG/LPG, dry saturated for flue gas systems); test cooler and chiller effectiveness; inspect dryer unit redundancy (LNG/LPG systems); verify salt-crystal-free spray system functionality; check condensate drain lines for blockage; perform annual dew point trending analysis

Seawater Cooling System Corrosion, Leakage, Blockage (FU/FIN Systems)

Inspect seawater inlet/outlet for scale or debris; check for leaks in combustion chamber cooling jackets (particularly FU-type where seawater cooling is used); evaluate biofouling in cooling pipes; consider FU-type air-cooled burner alternative if corrosion issues persist; verify pump/fan operation; half-yearly inspection recommended, full dry dock overhaul per IMO intervals (typically 5-10 years)

Type-general inspection and maintenance points for this equipment category — not model-specific.

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Equipment Model #149257 · ✓ still in production