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Napier (Wabtec)

TPS-D TPS44-D

Turbocharger · Turbochargers

Technical data from manufacturer or class sources · not yet verified by a person​‍​‍⁠⁠​​‌⁠⁠‌‍‌​⁠‍‌​​

The Napier TPS‑D (TPS44‑D) is a high‑capacity turbocharger designed for large 4‑stroke marine diesel engines to meet IMO Tier II emission standards.

Specifications

Technical data.reference — unverified

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Frame SizeTPS44-D
Power max (kW)5000
Inspection

Inspector Detail ✓ verified

Common issues

  • Turbocharger blade erosion due to fouling or foreign object damage
  • Bearing wear or failure due to inadequate lubrication or contamination
  • Compressor wheel imbalance or vibration causing reduced performance or damage
  • Seal failure leading to oil leakage or gas ingestion
  • Inadequate cooling system performance causing overheating
  • Control system malfunction or sensor failure affecting turbocharger performance
  • Diffuser or nozzle ring damage due to foreign objects or erosion

Inspection checklist

  • Visual inspection of turbocharger blades and compressor wheel for damage or erosion
  • Check bearing condition and lubrication system
  • Verify control system function and sensor calibration
  • Inspect seal condition and check for oil leakage
  • Check compressor and turbine housing for damage or corrosion
  • Verify cooling system performance and check for blockages
  • Check vibration levels and balance of compressor wheel
  • Inspect diffuser and nozzle ring for damage or erosion
  • Check for proper installation and connection of turbocharger components

Service intervals

major_overhaul25000 to 30000 hours
bearing_replacement10000 to 15000 hours
seal_replacement5000 to 10000 hours
control_system_calibration1000 to 5000 hours

Typical wear limits

blade_tip_clearance1.5 to 2.5 mm
bearing_clearance0.05 to 0.15 mm
seal_wear0.5 to 1.5 mm

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Turbocharger blades
  • Bearing sets
  • Seal kits
  • Compressor wheel
  • Turbine wheel
  • Control system sensors
  • Lubrication system components

Safety

  • High-speed rotating components pose a risk of injury or death
  • Hot surfaces and oil leakage pose a fire hazard
  • Inadequate ventilation or cooling can lead to overheating and component failure

Class survey

The class surveyor will typically check the turbocharger's performance, vibration levels, and condition of components, as well as verify compliance with regulatory requirements and manufacturer's recommendations

Estimated lifetime: 40000 to 50000 hours

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