"> WinGD RTA96C
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WinGD

RTA96C

The WinGD RTA96C is a low‑speed, two‑stroke crosshead diesel main engine delivering up to ~80 MW per unit, renowned for its record power density and >50% thermal efficiency.

WinGD RTA96C
Per Hersteller-Datenblatt
Capacity
HFO/MDO/MGO/VLSFO
Medium

Engine Specifications

960 mm
Bore
2-stroke
Stroke Type

Inspector Detail ✓ verified

Designation decoded

RTA stands for the Sulzer mechanical series, 96 for 960 mm bore, C for higher power density. This is the mechanically controlled version of the legendary 960 mm engine.

Background

The RTA96C is the predecessor to the RT-flex96C and was the most powerful purely mechanically controlled internal combustion engine in the world. With a 960 mm bore and up to 14 cylinders it powered the first mega container vessels. All units still in service are 20+ years old and have purely mechanical camshaft control — no common rail.

Calculated metrics

Inspector checklist

Running Gear & Tribology
  • Cylinder liners: 960 mm bore — largest mechanically controlled liner. Long-term wear over 20+ years.
  • Piston rings: Maximum dimensions. Remanufactured spare parts.
  • Crosshead bearings: Extreme piston mass. Long-term fatigue.
  • Piston crown: NDT mandatory.
Mechanical Control
  • Camshaft: Massive cams for 960 mm bore. Profile wear.
  • Injection pump: Largest mechanical jerk pump in the world. Plunger/barrel wear.
  • Exhaust valve: Heaviest mechanically actuated valve. Pushrod dimensions.
  • VIT: Free movement on a 20+ year old system.
Foundation & Structure
  • Engine foundation: >1,500 t. Long-term structural fatigue in the double bottom.
  • Alignment: 20+ year deflection trend.
  • Chocking: Degradation after 20+ years.

Logbook reference values

Parameter Expected Deviation means
Exhaust gas temperature after cylinder 325-385 degrees C at 75% MCR Spread >15 degrees C -> pump/timing
Pmax 150-185 bar VIT and pump
Injection pump delivery pressure >800 bar Pressure drop on the largest pump -> overhaul
Crosshead bearing temperature 55-68 degrees C >73 degrees C -> immediate inspection

Common Failure Modes

Injection pump end-of-life
Symptoms: SFOC increase, power loss
Causes: 20+ years in service, Cat fines damage over service life
Preventive: Actively clarify spare parts availability with WinGD Heritage.
Piston crown cracking
Symptoms: Exhaust gas temperature, cooling oil
Causes: Thermal fatigue after >50,000 h
Preventive: NDT.
Camshaft end-of-life
Symptoms: Pitting, cracking on the cams
Causes: Material fatigue after 20+ years
Preventive: Camshaft NDT at class survey.

Expert tips

  • 💡 RTA96C: A historic engine. All units are 20+ years old. Spare parts supply is the central challenge — some parts must be remanufactured.
  • 💡 Mechanical control on the 960 mm bore: The camshaft and injection pumps have dimensions found on no other engine. Special tooling required.
  • 💡 RTA96C on older container vessels: Many of these vessels were designed for speeds of 25+ knots and now operate in slow steaming at 14-18 knots. The engine runs permanently below 50% MCR — deposit formation and incomplete combustion are typical.

Related components

Turbocharger (ABB, 3-4 TC) Camshaft (long-term NDT) Injection pumps (largest in the world) Main bearings and crankshaft Engine foundation and double bottom

Classification & regulatory

IMO Tier I. EEXI: EPL mandatory. CII: challenge for older vessels. Enhanced Survey Programme.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

Mean Effective Pressure (BMEP) at MCR 19.6 bar
Mean Piston Speed at MCR 8.5 m/s
Specific Fuel Consumption (BSFC) 171 g/kWh (full load, ISO reference conditions 42.7 MJ/kg)
Power per Cylinder (MCR) 6,030–6,720 kW / 8,200–9,120 bhp
Bore/Stroke Ratio 1:2.6 (optimized for low-speed, two-stroke crosshead design)
Maximum Combustion Pressure (Pmax) 153 bar
Stroke/Bore Relationship Long-stroke design ensures efficient propeller matching, service speeds 22–25 knots
Thermal Efficiency Over 50% (among highest for large marine diesels)
14-Cylinder Version Dimensions Height 13.5 m, Length 26.59 m, Weight 2,300+ tonnes
Turbocharging System Turbocharged, variable geometry turbocharger for part-load efficiency

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Common failures & inspection points

A-Frame Column Cracks — Cracks initiated in double-walled A-frame columns at inboard ends of horizontal ribs, propagating vertically. Root cause: weld quality d
Sudden Severe Wear (SSW) / Piston Scuffing — Early RT-flex96C engines experienced SSW leading to severe liner/piston ring wear. Root cause: excessive water carr
Main Bearing Breaking-Out — Main bearing shells showed premature wear/spalling. Corrective: machining lower shell + bearing cap as single unit to ensure precise
Cylinder Pressure Relief Valve Leaks — Corrosion of shortened relief valve due to thermal exposure (positioned too far from combustion space, running too cold).
Scavenge Air Receiver Cracks — Longitudinal welds in receiver upper/lower seams developed cracks caused by resonant vibration in dividing wall. Inspectors: dye

Type-general inspection and maintenance points for this equipment category — not model-specific.

Service & Maintenance

Large-bore RTA engines require strict fuel pump timing checks, scavenge inspections, liner measurements and bearing trend monitoring.

Suppliers & Spare Parts

Direct links to manufacturer, datasheet, spare-parts portal and dealers — request access below.

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Replacement Parts

Keep fuel pump elements, fuel injectors, exhaust valves, piston rings, selected bearing shells and cylinder cover seals.
Equipment Model #36779 · discontinued