OceanSphereENGINES

12V595

Main Engine 4-Stroke · Main Engines (4-Stroke)

Class-certified type (DNV register) · technical data sheet not yet verified​‌⁠‍​‍‍‍​‍‍​⁠‍​​‌​⁠​
2,220 kWPower
12Cylinders
190 mmBore
210 mmStroke
View photo ↗

Regular maintenance is key to ensuring optimal performance and longevity for marine engines, and understanding common failure points can help prevent costly downtime. The MTU 12V595 boasts a robust design with a displacement of 5951 cc per cylinder and a total displacement of 16V at 95.3 L. This 12-cylinder, V-configured engine delivers 2220 kW of power at 1500 rpm, fueled by MDO. It features a 4-stroke, 2-stage sequential turbocharging system with intercooling and a 1500 bar direct injection system with electronic control. While the MTU 12V595 is known for its reliability, potential areas for attention include fuel contamination and water infiltration, turbocharger failure, piston ring wear, ECU sensor failures, and fuel injector degradation.

Specifications

Technical data.from datasheet

Every value below comes from the manufacturer datasheet or class-society record on file for this model.

Displacement per cylinder5951 cc (5.95 L)
Total displacement 16V95.3 L
Mean Effective Pressure (MEP)22.2-30.2 bar
Weight-to-Power ratio (12V)3.0 kg/kW
Weight-to-Power ratio (16V)2.8 kg/kW
16V595TE70 Rated Power3600 kW at 1700 rpm
16V595TE90 Rated Power4319 kW (5793 hp)
12V595TE90 Rated Power3213 kW (4345 hp)
16V595TE70 Fuel Consumption919.52 L/h (198 g/kWh at 100% load)
16V595TE70 Weight (dry)14120 kg
16V595TE90 Weight (dry)16200 kg
Turbocharger Configuration2-stage sequential turbocharging with intercooling
Fuel Injection System1500 bar direct injection with electronic control
ApplicationFast ferries, catamarans, hydrofoils, monohulls, yachts, surface effect ships
Power (kW)2220
Speed (rpm)1500
Fuel TypeMDO
ConfigurationV
📄
Download datasheet (PDF) (19419 KB)
Manufacturer documentation

Images from manufacturer documentation.

Photos, drawings and page previews from this model’s datasheet or catalog.

MTU 12V595 – Photo (MTU datasheet S. 11)
Photo · MTU datasheet · S. 11
MTU 12V595 – Photo (MTU datasheet S. 12)
Photo · MTU datasheet · S. 12
MTU 12V595 – Drawing (MTU datasheet S. 2)
Drawing · MTU datasheet · S. 2
MTU 12V595 – Drawing (MTU datasheet S. 5)
Drawing · MTU datasheet · S. 5
MTU 12V595 – Page preview (MTU datasheet S. 4)
Page preview · MTU datasheet · S. 4
Inspection

Inspector Detail

Common issues

  • Turbocharger bearing wear from sustained high-speed operation across the two-stage turbocharging system
  • Injector wear affecting spray pattern and increasing fuel consumption/smoke
  • Charge air cooler fouling reducing available power
  • Torsional/vibration damper deterioration
  • Cylinder liner wear accelerated by high rpm operation
  • Coolant system scaling or corrosion in the jacket water and charge air circuits
  • Electronic control unit (ECU) sensor faults triggering derates

Inspection checklist

  • Check the ECU fault/event log for derates, sensor faults and overspeed events
  • Inspect both turbocharger stages for bearing play and fouling
  • Check the charge air cooler for fouling and pressure drop
  • Verify torsional/vibration damper condition
  • Inspect the fuel injection system for leakage and spray pattern
  • Check coolant condition and corrosion inhibitor level
  • Inspect exhaust valve clearances at scheduled intervals
  • Check engine mounts and flexible couplings for wear
  • Review oil analysis trend for wear metals

Service intervals

Lube oil and filter changetypically every 500-1,000 hours, per MTU's oil specification and duty cycle
Oil analysisevery 250-500 hours
Valve clearance checktypically every 2,000-4,000 hours
Turbocharger inspectiontypically every 4,000-6,000 hours
Injector inspection/exchangetypically 6,000-10,000 hours, condition-based
Major overhaultypically 12,000-20,000 hours depending on duty cycle - confirm against MTU's maintenance schedule for the specific rating

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Piston ring gap (bore-class approximation)high-speed diesels of this bore size typically run ring gaps on the order of 0.4-0.6 mm - confirm against MTU's manual for the 595 series
Cylinder liner wearcondition-based per MTU's manual - high-speed engines of this class typically show measurable wear earlier in hours than medium-speed equivalents; confirm against the maker's specific limits

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Fuel injectors/injection system components
  • Turbocharger repair kit for both stages
  • Charge air cooler gasket/seal kit
  • Torsional vibration damper
  • Cylinder head gasket set
  • Main/big-end bearing shells
  • Coolant thermostat/water pump seal kit

Safety

  • High-pressure fuel injection system carries a stored-energy hazard
  • Hot surfaces on turbochargers, exhaust manifolds and charge air piping
  • Rotating flexible coupling/PTO guarding must be in place
  • Do not bypass ECU safety shutdowns (overspeed, low oil pressure) without maker authorization
  • Coolant system pressure - allow cooling before opening filler caps

Class survey

Engines of this type are typically surveyed under the vessel's machinery survey scheme, with class wanting running-hour logs, oil analysis trend data, and evidence of turbocharger and injector condition monitoring. Governor/overspeed trip tests and vibration damper condition are typically checked at each survey where the engine is on classed main or auxiliary propulsion duty.

Documentation

Manuals

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