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16V4000 M73

Main Engine 4-Stroke · Main Engines (4-Stroke)

Class-certified type (DNV register) · technical data sheet not yet verified
2,640 kWPower
16Cylinders
165 mmBore
190 mmStroke

This diesel engine operates on a 4-stroke cycle with a sequential turbocharging system featuring two water-cooled turbochargers, designed for reliable and efficient marine propulsion. The MTU 16V4000 M73 delivers 2640 kW of power at 1800 rpm, utilizing MDO fuel. It features a robust V-configuration with 16 cylinders, each with a bore of 170 mm and a stroke of 190 mm. This engine is part of the MTU Series 4000 family and is built to comply with IMO Tier II and EPA standards, incorporating SCR technology for reduced emissions in its M05 variant. Common maintenance concerns include issues with raw water pump seals, turbocharger failures due to lubrication problems, fuel contamination, water-cooled exhaust manifolds suffering from internal corrosion, and neglect of the cooling system leading to overheating and cavitation issues.

Specifications

Technical data.reference — unverified

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Bohrung165-170 mm je Variante
Hub190-210 mm je Variante
Leistungsbereich746-4300 kW
Drehzahl1600-2100 rpm
Zylinder pro Motor8/12/16/20 Zylinder
Hubraum32-86 Liter je Konfiguration
Bremsleistung M902040 kW (12V), 2720 kW (16V)
Bremsleistung M731920 kW (12V), 2560 kW (16V), 3200-3600 kW (20V)
Bremsleistung M931680 kW (12V), 2240 kW (16V), 2800-3150 kW (20V)
Bremsleistung M631840-2080 kW (16V)
Trockengewicht 12V M938410 kg
Trockengewicht 16V M939600 kg
Trockengewicht 20V M7312080 kg
Spezifischer Verbrauch M60185 g/kWh
Spezifischer Verbrauch M63195-203 g/kWh
Spezifischer Verbrauch M73213-216 g/kWh
Spezifischer Verbrauch M93224-230 g/kWh
EinspritzsystemCommon Rail, elektronisch gesteuert
Ventile pro Zylinder4 Ventile pro Zylinder
TurboaufladungSequentielle Turboaufladung mit 2 wassergekuehlten Turboladern
EmissionenIMO Tier II, EPA-konform, M05 mit SCR (IMO III, EPA Tier 4)
TreibstoffMarinediesel ISO 8217
Power (kW)2640
Speed (rpm)1800
Fuel TypeMDO
ConfigurationV
Inspection

Inspector Detail

Common issues

  • Common-rail injector wear or fouling causing cylinder-to-cylinder exhaust temperature spread
  • Turbocharger bearing wear evidenced by falling boost pressure and rising smoke
  • Charge-air cooler fouling reducing charge density and raising exhaust temperatures
  • Coolant leakage at cylinder head or liner O-rings under repeated thermal cycling
  • Elastomer engine mount degradation increasing vibration transmission
  • Rising crankcase blow-by with accumulated running hours
  • Governor/ECU sensor faults causing unexplained derate
  • Injector nozzle coking increasing smoke and fuel consumption

Inspection checklist

  • Record and trend individual cylinder exhaust gas temperatures against baseline
  • Check turbocharger boost pressure against the load-dependent reference curve
  • Inspect charge-air cooler for fouling and coolant leaks
  • Verify common-rail fuel pressure at idle and full load against setpoint
  • Check crankcase breather condition and blow-by trend
  • Inspect engine mounts and flexible couplings for cracking or excessive deflection
  • Sample lube oil and coolant for condition and send for lab analysis
  • Check turbocharger shaft axial and radial play per maker procedure
  • Function-test alarm and shutdown circuits
  • Visually inspect exhaust manifold insulation and fasteners

Service intervals

Lube oil and filter changetypically every 500-1,000 running hours depending on oil analysis and duty cycle - confirm against MTU's schedule
Fuel filter/separator elementstypically every 500 hours or on a differential pressure alarm
Charge-air cooler cleaning/inspectiontypically every 2,000-4,000 hours or on boost pressure deviation
Valve clearance check and adjustmenttypically every 2,000-4,000 hours per maker schedule
Turbocharger inspection/overhaultypically every 8,000-14,000 hours or per condition-monitoring trend
Injector service or exchangetypically every 6,000-10,000 hours, fuel-quality dependent
Coolant/corrosion inhibitor renewaltypically every 1-2 years

Typical wear limits

Piston ring end gaptypically 0.9-1.4 mm for this larger bore class when new/serviced - confirm against MTU's own manual for the wear limit
Cylinder liner bore wearflag for attention once cumulative diametral wear approaches roughly 0.10-0.15% of bore diameter - confirm against MTU's stated limits
Main/big-end bearing clearancetypically 0.10-0.30 mm depending on journal size - confirm against maker limits
Injector opening pressure driftflag for service once drift exceeds roughly 10% off the nominal setpoint

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Fuel injectors
  • High-pressure fuel pump
  • Turbocharger repair/cartridge kit
  • Cylinder head gasket set
  • Charge-air cooler seals
  • Engine mounts
  • Coolant thermostat
  • Speed and rail pressure sensors

Safety

  • Hot exhaust manifold and turbocharger surfaces
  • High-pressure common-rail fuel system - injection into skin is a serious injury risk
  • Crankcase pressure relief must never be blocked
  • Rotating flywheel/PTO guards must be in place before running
  • Electrical hazards at the engine control cabinet

Class survey

Under Continuous Survey Machinery, class will typically check the running-hours log against maker-recommended intervals, recent lube oil analysis, turbocharger overhaul records, and evidence that governor/overspeed trip testing has been carried out and logged.

Estimated lifetime: Medium-speed engines of this 4000-series class are commonly cited with a major overhaul interval in the range of 20,000-30,000 running hours, with total service life extending well beyond that under a proper maintenance regime - confirm against MTU's own maintenance schedule.

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