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8RTA76

Main Engine 2-Stroke · Main Engines (2-Stroke)

Class-certified type (DNV register) · technical data sheet not yet verified
22,720 kWPower
8Cylinders
760 mmBore
2,900 mmStroke

The Sulzer RTA76 8RTA76 is an eight‑cylinder low‑speed two‑stroke crosshead main engine delivering about 22,720 kW at 87 rpm, designed for direct‑drive propulsion on large ocean‑going vessels.

Specifications

Technical data.reference — unverified

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Power (kW)22720
Speed (rpm)87
Fuel TypeHFO/MDO
ConfigurationL
Inspection

Inspector Detail

Common issues

  • Cylinder liner wear and bore polishing, especially at the top ring reversal zone
  • Piston ring wear/breakage and ring groove wear
  • Exhaust valve burning/leakage at the seat and spindle, requiring grinding-in or renewal
  • Fuel injection valve/nozzle wear causing poor atomisation, exhaust temperature deviation, and smoke
  • Crosshead and main bearing wear, monitored via clearance measurement and crankcase oil condition
  • Turbocharger fouling (compressor and turbine side) reducing scavenge air pressure and raising exhaust temperatures
  • Piston rod stuffing box (gland) leakage of scavenge air or crankcase oil
  • Scavenge space oil/deposit accumulation raising scavenge fire risk

Inspection checklist

  • Check exhaust gas temperature spread between cylinders against the maker's alarm/deviation limit
  • Measure and log cylinder liner bore wear at scheduled intervals
  • Inspect piston rings, ring grooves, and piston crown at overhaul for wear, blow-by marks, and deposits
  • Check exhaust valve seat/spindle condition and rotocap rotation function
  • Inspect fuel injection valves for spray pattern, dribbling, coking, and opening pressure
  • Check main and crosshead bearing clearances against maker limits
  • Inspect scavenge space for oil accumulation or deposits and test fire flap/detector function
  • Check turbocharger bearing condition, cleanliness, and vibration/noise
  • Review crankcase oil analysis (wear metals, water content, BN) and test crankcase relief valve/mist detector function
  • Check piston rod stuffing box scraper ring condition and leakage

Service intervals

Cylinder oil feed rate check/adjustmentcontinuous monitoring, reviewed monthly or per running hours per maker guidance
Exhaust valve overhaultypically every 8,000-16,000 running hours depending on fuel and operating condition - confirm against the current PMS
Piston overhaul (rings, crown inspection)typically every 12,000-24,000 running hours, engine- and condition-dependent
Main/crosshead bearing inspectionper the maker's continuous survey scheme or typically every 2-4 years
Turbocharger overhaulper maker interval, commonly every 12,000-24,000 running hours
Crankcase oil analysisevery 3-6 months or per maker recommendation

Typical wear limits

Cylinder liner bore wearcommonly assessed against a wear-per-1000-hours trend and the maker's absolute limit; use the RTA76-specific wear limit table rather than a generic figure
Main bearing clearancecompare measured clearance against the maker's new and maximum allowable clearance band for this bearing size - confirm in the instruction manual
Piston ring gaptypically assessed against the maker's new-condition and maximum gap figures for this bore class - confirm against the RTA76 manual rather than a generic engine value

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Exhaust valve spindle and seat (or complete valve assembly)
  • Fuel injection valve/nozzle sets
  • Piston ring sets
  • Cylinder liner (long lead item - monitor wear trend for planning)
  • Main bearing and crosshead bearing shells
  • Turbocharger bearing/cartridge set

Safety

  • Crankcase explosion risk from hot spots (bearing overheating) - relief doors/mist detectors must be maintained and never disabled
  • Scavenge fire risk from oil/deposit accumulation - keep scavenge spaces clean and fire flaps operational
  • High-pressure fuel system components remain hazardous after engine stop - follow the maker's de-pressurisation procedure before opening
  • Turning gear interlock must be respected before any work inside the crankcase or on rotating parts
  • Isolate and vent the starting air system before working on starting air valves

Class survey

Falls under Continuous Machinery Survey (CMS) or the conventional special survey scheme depending on the vessel's classification; typical survey items include crankshaft deflection readings, bearing clearance records, cylinder liner wear trend, turbocharger overhaul records, and crankcase explosion relief/oil mist detection system testing.

Estimated lifetime: Major components (liners, bearings) are typically planned on a wear-trend and running-hours basis rather than a fixed life; well-maintained RTA-series engines commonly remain in service for well over 100,000 running hours between major renewals, with liners and bearings renewed on condition rather than a fixed hour limit.

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