"> MAN Energy Solutions 7G70ME-GI10
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MAN Energy Solutions

7G70ME-GI10

The MAN 7G70ME-GI10 is a 7‑cylinder, low‑speed two‑stroke main engine delivering 48 MW at 91 rpm, featuring high‑pressure LNG gas injection and instant dual‑fuel switching between HFO/VLSFO/MDO and LNG.

MAN Energy Solutions 7G70ME-GI10
48090.0 kW
Power

Engine Specifications

7
Cylinders
700 mm
Bore
3256 mm
Stroke
48,090 kW
MCR Power
91.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: MAN Energy Solutions ME-GI · Tier: Tier III · Fuel: HFO, VLSFO, MDO, LNG

Inspector Detail ✓ verified

Designation decoded

{'7': 'Number of cylinders: 7', 'G': 'Green ultra-long-stroke – stroke/bore ratio approx. 4.65', '70': 'Cylinder bore 700 mm', 'ME': 'Electronically controlled two-stroke engine (MAN Electronic)', 'GI': 'Gas Injection – high-pressure gas injection (approx. 300 bar, diesel cycle)', '10': 'Design version / Mark number 10'}

Background

The 7G70ME-GI10 is a powerful green ultra-long-stroke two-stroke engine with 700 mm bore for large LNG-powered ships such as Suezmax tankers, large container ships and LNG carriers. The G series with 3256 mm stroke offers optimal propeller matching at the lowest speeds. The 7-cylinder configuration requires particular attention to torsional vibration.

Calculated metrics

Stroke To Bore Ratio
4.65

Inspector checklist

Running Gear & Tribology
  • Cylinder liners at 700 mm bore and ultra-long-stroke (3256 mm) – increased thermal and mechanical stress from the extremely long stroke
  • Check piston rings for wear, end gap and gas blow-by formation – high piston speed in the mid-stroke range
  • Inspect piston crown for erosion, thermal crack formation and condition of gas sealing surfaces
  • Alpha Lubricator – BN25 dosing correctly set in gas operation, BN40-70 in diesel operation
  • Document running surface pattern – observe G-type-specific wear patterns at 700 mm bore
High-Pressure Gas Injection System (300 bar)
  • Check ELGI gas injection valves for tightness at 300 bar and correct switching behaviour
  • Inspect double-wall piping system for integrity, leaks and corrosion
  • Evaluate HP compressor – operating data, vibrations and oil quality
  • Check sealing oil system – pressure, consumption and oil quality at the gas valves
  • Test safety valves, emergency shutdowns and Master Gas Fuel Valve
Electronic Control (FIVA, HPS/HCU, EICU)
  • FIVA valves – check response behaviour, hydraulic tightness and wear
  • HPS/HCU – check system pressure, oil level, filters and accumulator charge pressure
  • EICU – compare fault memory, software version and current service letters
  • Calibrate cylinder pressure sensors – long expansion phase on the G-type requires precise measurement
  • Test gas/diesel switchover logic and all safety interlocks
Scavenge Air & Exhaust System
  • Turbocharger – larger units at 700 mm bore, check bearings, seals and vibration behaviour
  • Compare exhaust temperature profiles gas vs. diesel and assess cylinder balance
  • Inspect charge air cooler for fouling, corrosion and condensate drainage
  • Check scavenge air duct for deposits
Crosshead & Stuffing Box
  • Crosshead bearing – significantly increased loading from ultra-long-stroke (3256 mm) at 700 mm bore
  • Check crosshead pin and guide rails for scoring marks and wear
  • Check stuffing box for gas tightness – safety-critical in ME-GI operation
  • Oil scraper rings and telescopic pipe seals – increased mechanical loading from long stroke
Torsional Vibration (7-Cylinder)
  • Check torsional vibration damper for condition, oil level and temperature
  • 7-cylinder G-type – combination of lowest speed and 7-cylinder vibration risk particularly critical
  • Compare vibration measurements with manufacturer reference values
  • Document and strictly observe the barred speed range

Logbook reference values

Parameter Expected Deviation means
Gas injection pressure 280–320 bar Pressure drop indicates HP compressor degradation or valve leakage
Exhaust temperature after cylinder (gas operation) 340–420 °C Spread >50 °C between cylinders indicates uneven gas distribution
Exhaust temperature after cylinder (diesel operation) 360–440 °C Individual deviation indicates injector nozzle or exhaust valve problem
Pmax (firing pressure) 145–170 bar (load-dependent) Low Pmax in gas operation indicates ignition problems or pilot oil fault
Pilot oil share 3–8% of total energy Increased consumption indicates ignition problems in gas operation
Cylinder oil dosing 0.6–0.8 g/kWh (gas operation) Incorrect setting leads to scale deposits or increased wear
Scavenge air pressure 2.2–3.6 bar (load-dependent) Low pressure indicates turbocharger degradation or cooler fouling
Torsional vibration amplitude Per manufacturer specification (7-cylinder G-type) Exceedance requires immediate inspection of the vibration system

Common Failure Modes

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Expert tips

  • 💡 The 7G70ME-GI10 combines three risk factors: 7-cylinder torsional vibration, G ultra-long-stroke and large bore. Torsional vibration damper, barred speed range and crosshead bearing require the highest attention during inspection.
  • 💡 Use BN25 cylinder oil in gas operation – the cold corrosion risk is particularly high on the G-type due to lower combustion temperature. Monitor Alpha Lubricator dosing closely.
  • 💡 Methane is lighter than air – at 700 mm bore the gas volumes are substantial. Regularly calibrate gas detectors at ceiling level, in double-wall spaces and the crank space, and document function testing.

Related components

FGSS HP compressor Gas injection valves (ELGI) Gas detectors (engine room, double-wall space, crank space) Double-wall piping system Turbochargers Pilot fuel system Sealing oil system Torsional vibration damper Master Gas Fuel Valve Double-wall space ventilation Crosshead bearing

Classification & regulatory

['IMO Tier II – NOx emission limits, Tier III achievable with EGR or SCR', 'IGC Code – mandatory requirements for gas fuel systems on ships', 'SOLAS Chapter II-1 – fire protection and safety requirements for dual-fuel installations', 'MARPOL Annex VI – SOx/NOx emission limits, LNG operation significantly simplifies ECA compliance', 'Classification society – 7-cylinder G-type special conditions and torsional vibration approval mandatory']

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

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Equipment Model #38352 · ✓ still in production