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MAN Energy Solutions

7G45ME-C9.6

Name: MAN Energy Solutions 7G45ME-C9.6
Brand: MAN Energy Solutions
SKU: OSE-38484

The MAN 7G45ME-C9.6 is a high‑power, low‑speed 2‑stroke marine diesel engine with hydraulic camshaft technology, delivering up to 15 750 kW at 129 rpm and meeting IMO Tier III emission standards.

15750.0 kW

Power

Engine Specifications

Cylinders

450 mm

Bore

2070 mm

Stroke

15,750 kW

MCR Power

129.0 rpm

MCR RPM

2-stroke

Stroke Type

Family: MAN Energy Solutions ME/ME-C · Tier: Tier III · Fuel: HFO, VLSFO, MDO

Inspector Detail

▸

Designation decoded

7 = number of cylinders, G = Ultra-Long-Stroke, 45 = bore 450 mm, ME = electronically controlled, C = Compact, 9.6 = Engine Mark.

Background

The 7G45ME-C with 450 mm bore, 2070 mm stroke and 7 cylinders. Newer bore class in the MAN programme. 7 cylinders for optimum mass balance. For medium-small merchant ships.

Calculated metrics

Stroke To Bore Ratio

4.6

Inspector checklist

Fuel system

Injectors: Cat Fines, check all 7 evenly
Fuel booster: pressure, filter
Preheater
ME timing: 7-cyl

Running gear & tribology

Ratio 4.6: high side forces — guide shoes, all 7
Liners: wear, cold corrosion
Cylinder oil: BN and feed rate

Control & hydraulics

7 HCUs: 200-300 bar
EICU: 7-cyl
Hydraulic oil

Exhaust system

TC (1x): cleaning, bearings
Exhaust boiler
Scavenge air receiver

Seals

7 stuffing boxes
Exhaust valves
Scavenge air flaps

Logbook reference values

Parameter	Expected	Deviation means
Exhaust gas temperature per cylinder	340-410 °C	>25 °C → check injection
P-max	±5 bar	Timing
Scavenge air pressure	2.0-3.0 bar	TC
Cylinder oil feed rate	0.7-1.1 g/kWh	Fuel-dependent
Hydraulic oil pressure	200-300 bar	HCU

Common Failure Modes

Cat Fine damage

Symptoms: Wear

Causes: Cat Fines

Preventive: Separator; fuel analysis

Guide shoe wear at ratio 4.6

Symptoms: Knocking

Causes: High side force

Preventive: Clearance every 8000 running hours

Cold corrosion

Symptoms: Liner bottom

Causes: BN low

Preventive: Adjust BN

Expert tips

💡 45er bore with 7 cylinders: relatively new configuration, little fleet experience. Watch for early-service issues.
💡 7 cylinders on G45: good mass balance, but don't neglect guide shoes at ratio 4.6.
💡 Check spare parts availability for 450 mm-specific parts.

Related components

Turbocharger (1x) Separator Alpha Lubricator Guide shoes Fuel system

Classification & regulatory

IMO Tier II. Tier III in ECA. MARPOL Annex VI.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Other Cylinder Configurations 50

Components & Design

Alpha Lubricator Control MAN Energy Solutions

MAN Alpha Lubricator Mk III

Feed rate 0.6-1.2 g/kWh depending on fuel sulfur. Monitor via Alpha ACC (Adaptive Cylinder lubrication Control).

Lead time: 6 wk

25.0 kg

Crankcase Oil Mist Detector Schaller Automation

Schaller Visatron VN215+ OMD

SOLAS mandatory. Test weekly. Clean sensor optics every 4,000 hrs. Replace reference cell every 2 years.

Lead time: 2 wk

8.0 kg

Crosshead Bearing MAN Energy Solutions

MAN Crosshead Bearing (thin-shell, white metal)

Inspect at 16,000 hrs. Check bearing clearance. Monitor via bearing temperature and oil analysis.

Lead time: 12 wk

380.0 kg

Cylinder Liner MAN Energy Solutions

MAN ME-C Cylinder Liner (bore-cooled)

Wear monitoring via calibration. Max wear 0.8% of bore. Replace typically at 32,000-60,000 hrs.

Lead time: 16 wk

3500.0 kg

Engine Control Unit (ECU / ECS) MAN Energy Solutions

MAN ECS (Engine Control System)

Dual-redundant ECU. Software updates via MAN PrimeServ. Keep backup CCU on board.

Lead time: 8 wk

45.0 kg

Exhaust Valve (& Valve Seat) MAN Energy Solutions

MAN Exhaust Valve (Nimonic/Stellite)

Overhaul at 8,000-12,000 hrs. Stellite-faced seat. Grinding/lapping at overhaul. Check spindle guide clearance.

Lead time: 8 wk

320.0 kg

FIVA Valve (ME-type) MAN Energy Solutions

MAN FIVA Valve (ME-C)

FIVA = Fuel Injection Valve Actuator. Overhaul at 8,000 hrs. Critical for timing accuracy.

Lead time: 8 wk

35.0 kg

Fuel Booster Module (ME-type) MAN Energy Solutions

MAN Fuel Booster Module

Overhaul at 16,000 hrs. Pressure test fuel pipes. Check plunger wear with micrometer.

Lead time: 12 wk

450.0 kg

Fuel Valve (Injector) MAN Energy Solutions

MAN ME-C Fuel Valve Assembly

Overhaul every 4,000-8,000 hrs. Pressure test after overhaul. Nozzle replacement at 8,000 hrs.

Lead time: 4 wk

85.0 kg

Governor (Electronic/Woodward) Woodward

Woodward 723PLUS Digital Governor

Electronic governor integrated with ECS on ME engines. Firmware updates via Woodward service.

Lead time: 4 wk

15.0 kg

Hydraulic Cylinder Unit (HCU) MAN Energy Solutions

MAN HCU (ME-C type, per cylinder)

One HCU per cylinder. FIVA valve overhaul at 8,000 hrs. Booster overhaul at 16,000 hrs.

Lead time: 12 wk

1200.0 kg

Hydraulic Power Supply (HPS) MAN Energy Solutions

MAN HPS Unit (ME-C)

Servo oil SAE 30 / System oil. Filter change every 4000 hrs. Monitor servo oil pressure.

Lead time: 16 wk

2800.0 kg

Main Bearings MAN Energy Solutions

MAN Main Bearing Shells (white metal/tri-metal)

Inspect at 16,000 hrs. Jack up crankshaft for clearance measurement. Replace at signs of overlay fatigue.

Lead time: 8 wk

250.0 kg

PMI (Pressure Measurement Indicator) MAN Energy Solutions

MAN PMI Sensor System

Online cylinder pressure monitoring. Calibrate sensors annually. Essential for combustion optimization.

Lead time: 4 wk

5.0 kg

Piston Crown MAN Energy Solutions

MAN ME-C Piston Crown (bore-cooled Cr-Mo steel)

Inspect at 16,000 hrs. Pull piston at 16,000-24,000 hrs. Check cooling bores with borescope.

Lead time: 16 wk

1800.0 kg

Piston Ring Pack MAN Energy Solutions

MAN Piston Ring Set (CPR / AL rings)

CPR (Controlled Pressure Relief) top ring. Replace at 8,000-16,000 hrs depending on wear.

Lead time: 4 wk

60.0 kg

Scavenge Air Cooler MAN Energy Solutions

MAN Scavenge Air Cooler (plate-type)

Clean air side every 4,000-8,000 hrs (chemical/HP water). Monitor pressure drop and charge air temp.

Lead time: 16 wk

5500.0 kg

Turbocharger Unit (ABB/MHI/Napier) ABB Turbocharging

ABB A175-L Turbocharger

Overhaul at 12,000-16,000 hrs. Water washing every 24-100 hrs depending on load.

Lead time: 12 wk

4500.0 kg

Technical Data

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Manuals

operating
MAN B&W ME/ME-C/ME-B Engine Operation (OM-ME-C)
MAN Energy Solutions
maintenance
MAN B&W ME/ME-C Maintenance Manual (MM-ME-C)
MAN Energy Solutions
spare_parts
MAN B&W ME/ME-C Illustrated Parts Catalogue (IPC-ME-C)
MAN Energy Solutions
service_letter
SL-ME Service Letters Collection (SL-ME)
MAN Energy Solutions
technical_data
MAN CEAS Engine Calculation Tool (CEAS)
MAN Energy Solutions

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Equipment Model #38484 · ✓ still in production