"> MAN Energy Solutions 7G40ME-C9.6
OceanSphere
Engines
⚓ Working on this equipment?
Ask the AI troubleshooter, log your hours on board and turn them into invoice-ready service reports — for this exact model.
Start free — 14 days →
No credit card required
🔧 5 verified suppliers & service companies for MAN Energy Solutions in the Maritime Network Find suppliers →
Is MAN Energy Solutions your company? Claim this page
MAN Energy Solutions

7G40ME-C9.6

The MAN 7G40ME-C9.6 is a high‑power, low‑speed two‑stroke main engine featuring hydraulic cam replacement and advanced electronic control for optimized fuel consumption and Tier III emissions.

11970.0 kW
Power

Engine Specifications

7
Cylinders
400 mm
Bore
1860 mm
Stroke
11,970 kW
MCR Power
146.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: MAN Energy Solutions ME/ME-C · Tier: Tier III · Fuel: HFO, VLSFO, MDO

Inspector Detail

▸

Designation decoded

7 = number of cylinders, G = Ultra-Long-Stroke, 40 = bore 400 mm, ME = electronically controlled, C = Compact, 9.6 = Engine Mark.

Background

The 7G40ME-C is the 7-cylinder Ultra-Long-Stroke variant of the smallest ME-C class. 7 cylinders provide the best mass balance of all common cylinder counts — virtually vibration-free. For small cargo ships requiring smooth running.

Calculated metrics

Stroke To Bore Ratio
4.65

Inspector checklist

Fuel system
  • Injectors: Cat Fine damage, check all 7 evenly
  • Fuel booster: pressure, filter
  • Preheater: HFO/VLSFO
  • ME timing: EICU 7-cyl
Running gear & tribology
  • Ratio 4.65: high side forces — check guide shoes, all 7
  • Liners: wear, cold corrosion
  • Piston rings: clearance
  • Cylinder oil: BN and feed rate, all 7 individually
Control & hydraulics
  • 7 HCUs: servo oil pressure evenly
  • EICU: 7-cyl configuration
  • Hydraulic oil: particle count
Exhaust system
  • TC (1x): cleaning, bearings
  • Exhaust boiler
  • Scavenge air receiver: longer receiver with 7 cyl
Seals
  • Stuffing box: 7 units, drainage per cylinder
  • Exhaust valve: Stellite
  • Scavenge air flaps

Logbook reference values

Parameter Expected Deviation means
Exhaust gas temperature per cylinder 345-415 °C >25 °C across 7 cyl → check injection
P-max ±5 bar Timing
Scavenge air pressure 2.0-3.0 bar TC
Cylinder oil feed rate 0.8-1.2 g/kWh All 7 individually
Hydraulic oil pressure 200-300 bar HCU

Common Failure Modes

Cat Fine damage
Symptoms: Liner/injector wear
Causes: Cat Fines
Preventive: Fuel analysis; separator
Cylinder balance with 7 cylinders
Symptoms: Temperature spread
Causes: Uneven injector wear
Preventive: Performance monitoring; replace in sets
Cold corrosion
Symptoms: Liner wear
Causes: BN low
Preventive: Adjust BN; jacket >80 °C

Expert tips

  • 💡 7 cylinders provide the best mass balance — a vibration damper is usually not needed with this configuration.
  • 💡 With 7 cylinders, a single cylinder failure causes only ~14% power loss — better redundancy than with 5 or 6 cylinders.
  • 💡 7G40: compact engine with many cylinders — maintenance access to the middle cylinders (4, 5) can be tight.

Related components

Turbocharger (1x) Separator Alpha Lubricator — 7 cylinders Guide shoes — all 7 Fuel system

Classification & regulatory

IMO Tier II. Tier III in ECA. MARPOL 0.50%/0.10% S.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Other Cylinder Configurations 50

5G40ME-C9.6
5 cyl · 8,550 kW
5G45ME-C9.6
5 cyl · 11,250 kW
5G50ME-C9.6
5 cyl · 15,500 kW
5G60ME-C9.6
5 cyl · 24,500 kW
5G65ME-C9.6
5 cyl · 29,350 kW
5G70ME-C9.6
5 cyl · 34,350 kW
5G80ME-C9.6
5 cyl · 44,500 kW
5G90ME-C9.6
5 cyl · 56,000 kW
5G95ME-C9.6
5 cyl · 63,500 kW
5S40ME-C9.6
5 cyl · 7,850 kW
5S46ME-C9.6
5 cyl · 15,500 kW
5S50ME-C9.6
5 cyl · 18,650 kW
5S60ME-C9.6
5 cyl · 28,250 kW
5S65ME-C9.6
5 cyl · 35,000 kW
5S70ME-C9.6
5 cyl · 40,400 kW
5S80ME-C9.6
5 cyl · 51,000 kW
5S90ME-C9.6
5 cyl · 64,350 kW
5S95ME-C9.6
5 cyl · 71,000 kW
6G40ME-C9.6
6 cyl · 10,260 kW
6G45ME-C9.6
6 cyl · 13,500 kW
6G50ME-C9.6
6 cyl · 18,600 kW
6G60ME-C9.6
6 cyl · 29,400 kW
6G65ME-C9.6
6 cyl · 35,220 kW
6G70ME-C9.5
6 cyl · 20,520 kW
6G70ME-C9.6
6 cyl · 41,220 kW
6G80ME-C9.6
6 cyl · 53,400 kW
6G90ME-C9.6
6 cyl · 67,200 kW
6G95ME-C9.6
6 cyl · 76,200 kW
6S40ME-C9.6
6 cyl · 9,420 kW
6S46ME-C9.6
6 cyl · 18,600 kW
6S50ME-C8.5
6 cyl · 10,680 kW
6S50ME-C9.6
6 cyl · 22,380 kW
6S60ME-C9.6
6 cyl · 33,900 kW
6S65ME-C9.6
6 cyl · 42,000 kW
6S70ME-C8.5
6 cyl · 18,660 kW
6S70ME-C9.6
6 cyl · 48,480 kW
6S80ME-C9.5
6 cyl · 24,000 kW
6S80ME-C9.6
6 cyl · 61,200 kW
6S90ME-C9.6
6 cyl · 77,220 kW
6S95ME-C9.6
6 cyl · 85,200 kW
7G45ME-C9.6
7 cyl · 15,750 kW
7G50ME-C9.6
7 cyl · 21,700 kW
7G60ME-C9.6
7 cyl · 34,300 kW
7G65ME-C9.6
7 cyl · 41,090 kW
7G70ME-C9.6
7 cyl · 48,090 kW
7G80ME-C9.5
7 cyl · 34,930 kW
7G80ME-C9.6
7 cyl · 62,300 kW
7G90ME-C9.6
7 cyl · 78,400 kW
7G95ME-C9.5
7 cyl · 46,550 kW
7G95ME-C9.6
7 cyl · 88,900 kW

Components & Design

Alpha Lubricator Control MAN Energy Solutions
MAN Alpha Lubricator Mk III
Feed rate 0.6-1.2 g/kWh depending on fuel sulfur. Monitor via Alpha ACC (Adaptive Cylinder lubrication Control).
Lead time: 6 wk
25.0 kg
Crankcase Oil Mist Detector Schaller Automation
Schaller Visatron VN215+ OMD
SOLAS mandatory. Test weekly. Clean sensor optics every 4,000 hrs. Replace reference cell every 2 years.
Lead time: 2 wk
8.0 kg
Crosshead Bearing MAN Energy Solutions
MAN Crosshead Bearing (thin-shell, white metal)
Inspect at 16,000 hrs. Check bearing clearance. Monitor via bearing temperature and oil analysis.
Lead time: 12 wk
380.0 kg
Cylinder Liner MAN Energy Solutions
MAN ME-C Cylinder Liner (bore-cooled)
Wear monitoring via calibration. Max wear 0.8% of bore. Replace typically at 32,000-60,000 hrs.
Lead time: 16 wk
3500.0 kg
Engine Control Unit (ECU / ECS) MAN Energy Solutions
MAN ECS (Engine Control System)
Dual-redundant ECU. Software updates via MAN PrimeServ. Keep backup CCU on board.
Lead time: 8 wk
45.0 kg
Exhaust Valve (& Valve Seat) MAN Energy Solutions
MAN Exhaust Valve (Nimonic/Stellite)
Overhaul at 8,000-12,000 hrs. Stellite-faced seat. Grinding/lapping at overhaul. Check spindle guide clearance.
Lead time: 8 wk
320.0 kg
FIVA Valve (ME-type) MAN Energy Solutions
MAN FIVA Valve (ME-C)
FIVA = Fuel Injection Valve Actuator. Overhaul at 8,000 hrs. Critical for timing accuracy.
Lead time: 8 wk
35.0 kg
Fuel Booster Module (ME-type) MAN Energy Solutions
MAN Fuel Booster Module
Overhaul at 16,000 hrs. Pressure test fuel pipes. Check plunger wear with micrometer.
Lead time: 12 wk
450.0 kg
Fuel Valve (Injector) MAN Energy Solutions
MAN ME-C Fuel Valve Assembly
Overhaul every 4,000-8,000 hrs. Pressure test after overhaul. Nozzle replacement at 8,000 hrs.
Lead time: 4 wk
85.0 kg
Governor (Electronic/Woodward) Woodward
Woodward 723PLUS Digital Governor
Electronic governor integrated with ECS on ME engines. Firmware updates via Woodward service.
Lead time: 4 wk
15.0 kg
Hydraulic Cylinder Unit (HCU) MAN Energy Solutions
MAN HCU (ME-C type, per cylinder)
One HCU per cylinder. FIVA valve overhaul at 8,000 hrs. Booster overhaul at 16,000 hrs.
Lead time: 12 wk
1200.0 kg
Hydraulic Power Supply (HPS) MAN Energy Solutions
MAN HPS Unit (ME-C)
Servo oil SAE 30 / System oil. Filter change every 4000 hrs. Monitor servo oil pressure.
Lead time: 16 wk
2800.0 kg
Main Bearings MAN Energy Solutions
MAN Main Bearing Shells (white metal/tri-metal)
Inspect at 16,000 hrs. Jack up crankshaft for clearance measurement. Replace at signs of overlay fatigue.
Lead time: 8 wk
250.0 kg
PMI (Pressure Measurement Indicator) MAN Energy Solutions
MAN PMI Sensor System
Online cylinder pressure monitoring. Calibrate sensors annually. Essential for combustion optimization.
Lead time: 4 wk
5.0 kg
Piston Crown MAN Energy Solutions
MAN ME-C Piston Crown (bore-cooled Cr-Mo steel)
Inspect at 16,000 hrs. Pull piston at 16,000-24,000 hrs. Check cooling bores with borescope.
Lead time: 16 wk
1800.0 kg
Piston Ring Pack MAN Energy Solutions
MAN Piston Ring Set (CPR / AL rings)
CPR (Controlled Pressure Relief) top ring. Replace at 8,000-16,000 hrs depending on wear.
Lead time: 4 wk
60.0 kg
Scavenge Air Cooler MAN Energy Solutions
MAN Scavenge Air Cooler (plate-type)
Clean air side every 4,000-8,000 hrs (chemical/HP water). Monitor pressure drop and charge air temp.
Lead time: 16 wk
5500.0 kg
Turbocharger Unit (ABB/MHI/Napier) ABB Turbocharging
ABB A175-L Turbocharger
Overhaul at 12,000-16,000 hrs. Water washing every 24-100 hrs depending on load.
Lead time: 12 wk
4500.0 kg

Technical Data

unified from engine model True

🤖 Ask about this model

One free question — answered like a marine engineer. No account needed.

Suppliers & Spare Parts

Direct links to manufacturer, datasheet, spare-parts portal and dealers — request access below.

📄 Request sourcing links & documents
🛠 Manage this equipment in your fleet

Cases, daily reports, timesheets and AI troubleshooting in the OceanSphere Marine app — free for 14 days.

Start free trial →
🔎 Suppliers & service for this equipment

Find manufacturers, repair shops and spare-part dealers in the Maritime Network — our global company directory.

Maritime Network →

Manuals

  • operating
    MAN B&W ME/ME-C/ME-B Engine Operation (OM-ME-C)
    MAN Energy Solutions
  • maintenance
    MAN B&W ME/ME-C Maintenance Manual (MM-ME-C)
    MAN Energy Solutions
  • spare_parts
    MAN B&W ME/ME-C Illustrated Parts Catalogue (IPC-ME-C)
    MAN Energy Solutions
  • service_letter
    SL-ME Service Letters Collection (SL-ME)
    MAN Energy Solutions
  • technical_data
    MAN CEAS Engine Calculation Tool (CEAS)
    MAN Energy Solutions
Working on this unit?
Log hours, photos and findings into an invoice-ready service report — OceanSphere Marine, 14-day free trial.
Need a service partner for MAN Energy Solutions?
114,000+ shipyards, suppliers and service companies in the Maritime Network directory.
Equipment Model #38482 · ✓ still in production