Flue Gas Inert Gas Generator · Inert Gas Systems
SAACKE Flue Gas IG IG-N2 8000 O2<2% — 28000 m³/h capacity.
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| Deck seal water strainer | cleaned weekly and after each use |
|---|---|
| O2 analyzer calibration | monthly, per manufacturer's procedure |
| Scrubber packing inspection | annually or per class requirement |
| Blower bearing condition check | per running-hour interval in the maker's manual, commonly every 2000-4000 hours |
| Non-return valve overhaul | at each dry-docking or class survey |
| Full IGS function test (high-O2 alarm, automatic shutdown) | before each cargo operation requiring inert gas |
| Deck seal water level | maintained within the range marked on the unit's own nameplate/manual - confirm the specific figure there |
|---|---|
| Non-return valve seat leakage | no visible leakage past the seat during the manufacturer's static pressure test procedure |
| Ductwork wall thickness | assessed against original as-built thickness per class CSM requirements - typically renewal is considered around a 10-20% reduction, confirm with class |
Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.
IGS is normally within the Continuous Survey Machinery (CSM) or annual survey scope on tankers. Class will want function-test records for the high-O2 alarm/trip, deck seal operation and non-return valve integrity, plus traceable O2 analyzer calibration records.
Estimated lifetime: Deck seal and scrubber shell components typically last 15-20 years with proper corrosion control; blower/fan units are often overhauled or replaced within 10-15 years. Actual life depends strongly on flue gas sulfur content and maintenance quality.
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