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AMP MoorMaster 400V 1600A 50Hz ISO 80005

Shore Power Connection System · Shore Connection

Class-certified type (DNV register) · technical data sheet not yet verified​‌‌‌‌⁠‌‍‍‌​​‍‍⁠‍⁠‍​‍

Cavotec shore connection. Cavotec has installed more shore power systems worldwide than any other supplier, with over 150 installations across six continents. The company has more than 40 years of experience in the design, manufacture and installation of shore power and cold ironing systems, also known as Alternative Maritime Power (AMP) or utility connections in port.

Specifications

Technical data.

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Current (A)1600
Frequency (Hz)50
StandardISO 80005
Plug typeACSM plug
Inspection

Inspector Detail

Common issues

  • Contact wear/pitting on the shore connection plug and receptacle from repeated mating cycles
  • Cable reel or cable management system faults preventing full cable deployment/retrieval
  • Interlock/safety circuit faults preventing the connection or disconnection sequence from completing
  • Insulation degradation on the shore power cable from handling and weather exposure
  • Voltage/frequency or phase-sequence mismatch alarms during the automatic synchronisation check
  • Corrosion of connector housings and locking mechanisms in the deck environment
  • Communication faults between ship and shore management systems preventing automatic changeover

Inspection checklist

  • Visual inspection of plug/socket contacts for pitting, discolouration (heat damage), or corrosion
  • Check cable insulation condition along its full length for cuts, abrasion, or exposed conductors
  • Function-test the connection/disconnection interlock and safety sequence
  • Verify earthing/bonding connection is correctly made before energising
  • Check the cable handling system (reel, crane, or frame) operates smoothly through full travel
  • Confirm voltage, frequency, and phase sequence checks complete correctly before closing the shore breaker
  • Inspect protective covers, IP-rated enclosures, and gaskets for weathertightness
  • Review the shore power changeover log and any recorded fault/alarm history

Service intervals

Visual inspection of cable and connectorbefore each shore connection use
Contact resistance/thermal checkannually or per maker recommendation
Interlock and safety sequence function testannually
Insulation resistance test on shore cableannually

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Contact pitting/wearrenew contacts when pitting or erosion is visible, or when contact resistance exceeds the maker's specified limit - no generic figure applies, refer to Cavotec maintenance documentation
Cable insulation resistancecompare against the commissioning baseline and the maker's minimum acceptable value; a significant downward trend indicates renewal is needed rather than a single absolute figure

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Shore connection plug/socket contact set
  • Cable gland and sealing kit
  • Interlock/limit switches
  • Shore power cable (correct rating, if damaged)

Safety

  • High-voltage, high-current shore connection - only trained and authorised personnel to make/break connections
  • Confirm de-energised and correctly earthed before connecting or disconnecting
  • Interlocks exist to prevent connection under load or with a door/cover open - never bypass them
  • Weather exposure and deck movement create a risk of cable damage - manage routing to avoid strain and pinch points

Class survey

High-voltage shore connection systems built to the ISO/IEC/IEEE 80005 (Cold Ironing) series are subject to class rules for high-voltage shore connection, including interlock/safety sequence verification and earthing arrangement; survey typically checks documentation of the safety interlock function test and cable/connector condition.

Estimated lifetime: Rated by mating cycles and years in service rather than running hours; contacts and cable are the primary wear items, with the fixed installation typically expected to last many years with maintenance.

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