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Filtration Group GmbH

Fuel oil treatment plant KFWA 1, 2, 3 and 4

Fuel Oil Filter · Fuel Oil Treatment

Class-certified type (DNV register) · technical data sheet not yet verified​​⁠‌⁠‍‌‌⁠‌‍‌⁠⁠⁠‍‌‌⁠‍

The Filtration Group fuel oil treatment plant KFWA 1, 2, 3 and 4 is a filter unit listed under DNV Mechanical Equipment and Piping. It cleans fuel by removing solid particles and separating free water before the fuel reaches the engine or the day tank system. It is installed in the engine room fuel line, usually with a feed pump, instruments and an automatic water drain, and protects injection equipment from contaminated fuel.

Service

Service notes.

What our service work and the manufacturer documentation say about keeping this model running.

Trend differential pressure, fuel flow and water discharge behavior and inspect the system for leakage as part of the fuel-treatment PMS. Drain or verify the automatic removal of separated water and investigate repeated water accumulation rather than treating it only as a filter problem. Change filter or separation elements at the manufacturer-defined condition or interval and use the specified element type for the installed KFWA variant. Check pump condition, relief or bypass function, valves, instruments and water-in-fuel monitoring during scheduled service. Differential-pressure limits, element change criteria, pump settings and service intervals must be taken from Filtration Group documentation for the exact unit.

Inspection

Common failures & inspection points

Inspection

Inspector Detail

Common issues

  • Filter element clogging and reduced flow from fuel contamination or wax at low ambient temperature
  • Water coalescer stage saturation leading to water carryover downstream
  • Differential pressure switch/gauge malfunction giving a false clean or dirty indication
  • Automatic backwash/drain valve sticking, leading to water accumulation in the collection bowl
  • Seal degradation at housing O-rings causing external leakage

Inspection checklist

  • Check differential pressure across each filter stage against the maker's change-out limit
  • Drain the water collection bowl and check for water/sediment accumulation
  • Inspect housing seals and drain valves for leaks
  • Verify automatic drain and water-in-fuel alarm function, if fitted
  • Inspect the filter element at change-out for an abnormal fouling pattern
  • Check flow rate against rated capacity at the operating viscosity

Service intervals

Filter element change-outcondition-based on differential pressure, typically every 1-3 months depending on fuel quality
Water bowl drain checkdaily to weekly depending on fuel water content
Differential pressure gauge/switch checkevery 6 months
Housing seal inspectionat each element change-out

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Critical spares

  • Filter elements, correct micron rating for the stage
  • Coalescer cartridges
  • Housing O-ring/seal kit
  • Water-in-fuel alarm sensor
  • Drain valve seals

Safety

  • Depressurise and isolate the housing before opening it for element change - fuel under residual pressure can spray on opening
  • Handle accumulated water/sediment in the bowl as oily waste, not for overboard discharge
  • Check the housing's pressure test date before returning the unit to service after a long lay-up

Class survey

Fuel treatment/filtration equipment supporting essential fuel supply is expected to have documented element change intervals and differential pressure monitoring; class surveys typically check that a standby filtration path or bypass arrangement exists so fuel supply is not interrupted during element changes.

Spares

Replacement Parts

Spare parts notes

Useful onboard spares include the correct filter and separation elements, housing O-rings, drain-valve seals or service kits, selected pressure or water-detection instruments and feed-pump sealing parts. Vessels relying on one treatment train should consider a complete compatible drain or control valve component if the installed arrangement has no easy bypass. All elements should be stored clean and dry and identified by the exact KFWA unit configuration.

Classification

DNV type approval

Listed in the DNV Approval Finder at the time we recorded it. The certificate is issued by DNV, not by us; check its current status at DNV.

CertificateTAP00000MN
Open the certificate at DNV
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