"> Sulzer 9RTA72
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Sulzer

9RTA72

The Sulzer 9RTA72 is a medium‑speed, 9‑cylinder two‑stroke diesel main engine delivering 28.8 MW at 91 rpm, known for its robust camshaft design and constant‑pressure turbocharging.

28800.0 kW
Power

Engine Specifications

9
Cylinders
720 mm
Bore
2500 mm
Stroke
28,800 kW
MCR Power
91.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: Sulzer RTA · Tier: IMO Tier I · Fuel: HFO, MDO

Inspector Detail ✓ verified

Designation decoded

9RTA72: 9 cylinders, Sulzer RTA series, 72 cm bore, standard design. Two-stroke crosshead slow-speed engine with gear-driven camshaft. 9-cylinder configuration requires special attention to engine length and alignment.

Background

The 9RTA72 is a proven two-stroke slow-speed engine of the Sulzer RTA series with 720 mm bore and 2500 mm stroke. The 9-cylinder configuration is the most critical arrangement with regard to engine length and alignment problems. The extreme overall length places high demands on hull girder stiffness and thermal expansion of the engine. Equipped with VIT (Variable Injection Timing), Pulse Lubrication System and CLU (Cylinder Liner Unit). The gear-driven camshaft is particularly dependent on correct alignment and synchronization in 9-cylinder configuration.

Calculated metrics

Stroke To Bore Ratio
3.472

Inspector checklist

Engine alignment and foundation
  • Kurbelwellen-Deflexionsmessung an allen 9 Lagerstellen durchführen
  • Check foundation bolt preload (critical due to 9-cylinder length)
  • Document thermal expansion at operating temperature
  • Check chock condition and side supports for looseness
Camshaft and gear drive
  • Zahnflankenspiel an allen Antriebspunkten messen
  • Inspect camshaft bearings for wear (9 bearings = increased number of inspection points)
  • Nockenwellen-Ausrichtung über Gesamtlänge kontrollieren
  • Torsionsschwingungsverhalten am Nockenwellenantrieb überwachen
VIT system and fuel injection
  • VIT-Aktuator Funktionsprüfung an jedem Zylinder
  • Check injection nozzle opening pressure and spray pattern
  • Kraftstoffpumpen-Verschleißzustand bewerten
  • Ensure uniform fuel injection across all 9 cylinders
Cylinders and cylinder liners
  • Determine cylinder liner wear by micrometer measurement
  • Inspect surface for scoring, cloverleafing and corrosion
  • Inspect CLU seals and cooling water spaces
  • Check cylinder cover valves for leakage and wear
Pulse Lubrication System
  • Dosierventile an allen 9 Zylindern auf Funktion testen
  • Zylinderölverbrauch pro Zylinder vergleichen
  • Oil quality and BN value to check
  • Schmierkanäle auf Verstopfung prüfen

Logbook reference values

Parameter Expected Deviation means
Maximaler Zünddruck (Pmax) 135–150 bar Scatter >5 bar between cylinders indicates VIT misadjustment or fuel injection system problems
Exhaust gas temperature per cylinder 340–410 °C Elevated values indicate combustion disturbance or worn fuel injection nozzles
Kurbelwellen-Deflexion According to manufacturer specification (typically ±0.05 mm at cold measurement) Exceedance of limit values indicates foundation displacement or bearing wear – particularly critical at 9 cylinders
Cylinder liner wear 0,05–0,15 mm/1000 Bh Excessive wear indicates lubrication problems or unsuitable cylinder oil
Spülluftdruck 2,2–3,5 bar (lastabhängig) Deviations cause combustion deterioration and temperature rise
Kühlwassertemperatur Austritt 80–95 °C Exceedance may indicate deposits in cooling channels or thermostat defects

Common Failure Modes

Kurbelwellen-Ausrichtungsprobleme
Symptoms: ['Erhöhte Deflexionswerte', 'Ungleichmäßiger Lagerverschleiß', 'Vibrationen im Maschinenraum']
Causes: Extreme engine length at 9-cylinder configuration, Hull deformation due to cargo loading, Foundation settlement or chock failure
Preventive: Deflection measurements at every class survey, install bearing temperature monitoring, document loading conditions during measurements
Nockenwellen-Torsionsschwingungsschäden
Symptoms: ['Geräuschentwicklung am Zahnradantrieb', 'Nockenprofil-Beschädigungen', 'Unregelmäßiges Einspritz-Timing']
Causes: Resonance excitation by 9-cylinder ignition sequence, Unzureichende Torsionsdämpfung, Wear on tooth flanks
Preventive: Torsionsschwingungsmessungen durchführen, Zahnflankenspiel regelmäßig kontrollieren, Schwingungsdämpfer auf Funktion prüfen
Zylinderlaufbuchsenrisse
Symptoms: ['Kühlwasserverlust', 'Druckabfall im Kühlsystem', 'Wassereinbruch in Spülluftkasten']
Causes: Thermische Wechselbelastung, Kavitationskorrosion, CLU-Montagefehler
Preventive: Druckprüfungen in regelmäßigen Intervallen, Kühlwasserchemie überwachen, CLU-Einbauanweisungen strikt befolgen
VIT-Regelung Fehlfunktion
Symptoms: ['Ungleiche Zylinderdrücke', 'Erhöhter Kraftstoffverbrauch', 'Abgastemperatur-Streuung']
Causes: Hydraulik-Leckagen am Aktuator, Mechanical wear of control rods, Kontamination des Hydrauliköls
Preventive: Completely overhaul VIT system at overhauls, filter and analyse hydraulic oil

Expert tips

  • 💡 9-cylinder configuration is the most critical arrangement: the extreme engine length makes alignment problems more likely than with any other cylinder count. Always perform deflection measurements in both warm AND cold condition and correlate with loading condition.
  • 💡 When inspecting the camshaft, definitely account for the entire length – at 9 cylinders the camshaft can expand thermally significantly. Document end clearances at camshaft bearings.
  • 💡 Pay special attention to even power distribution across all 9 cylinders – deviations accumulate at this cylinder count and place additional load on the crankshaft.

Related components

Turbocharger and charge air cooler Crankshaft bearing and main bearing Stern tube seal and thrust bearing Fuel treatment and separators Anlassluftsystem Abgaskessel

Classification & regulatory

Comply with MARPOL Annex VI emission regulations. Ensure NOx Technical Code compliance through VIT calibration. Classification society requires extended deflection measurements and alignment protocols for 9-cylinder engines. Camshaft gear drive is subject to special test requirements.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

unified from engine model True

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Manuals

  • operating
    Sulzer RTA Operating Manual
    Wärtsilä Switzerland (historical Sulzer)
  • maintenance
    Sulzer RTA Maintenance Manual
    Wärtsilä Switzerland (historical Sulzer)
  • spare_parts
    Sulzer RTA Spare Parts Catalogue
    Wärtsilä Switzerland (historical Sulzer)
Equipment Model #38691 · ✓ still in production