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Sulzer

8RTA52U

The Sulzer 8RTA52U is an eight‑cylinder, low‑speed two‑stroke marine diesel engine delivering about 12.5 MW at 120 rpm; its defining feature is the compact RTA series design that provides high specific power for mid‑size vessels.

12560.0 kW
Power

Engine Specifications

8
Cylinders
520 mm
Bore
2078 mm
Stroke
12,560 kW
MCR Power
120.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: Sulzer RTA · Tier: IMO Tier I · Fuel: HFO, MDO

Inspector Detail ✓ verified

Designation decoded

Sulzer 8RTA52U – 8-Zylinder, Zweitakt-Kreuzkopfmotor, Bohrung 520 mm, Hub 2078 mm, U-Ausführung (Ultra-Langhub), zahnradgetriebene Nockenwelle

Background

The 8RTA52U belongs to the Sulzer RTA series with conventional gear-driven camshaft. The U variant (Ultra-long stroke) offers an extended stroke for improved thermal efficiency and lower speeds, optimized for direct drive of large propellers. Equipped with Variable Injection Timing (VIT), pulse lubrication and Cylinder Liner Unit (CLU). The 8-cylinder configuration is regarded as the vibration-technically most favorable arrangement with excellent mass balance characteristic.

Calculated metrics

Stroke To Bore Ratio
4.0

Inspector checklist

Camshaft and gear drive
  • Inspect gear tooth wear and contact pattern of drive gears
  • Monitor camshaft bearings for wear and oil supply
  • Measure and document camshaft axial clearance
  • Cam profiles to be inspected for pitting and surface damage
VIT-System (Variable Injection Timing)
  • Check VIT actuator for function and leakage
  • Verify injection control timing at various load stages
  • Check governor linkage and connections for play
  • VIT-Rückmeldung mit Sollwerten vergleichen
Pulse-Schmiersystem
  • Schmierölzuführung je Zylinder auf korrekte Dosierung prüfen
  • Inspect lubrication points and quills for blockage
  • Öldrücke an den Verteilerstationen messen
  • Zeitsteuerung der Schmierimpulse kontrollieren
CLU (Cylinder Liner Unit)
  • Measure running gear wear at upper and lower measuring points
  • Check cooling water spaces for corrosion and deposits
  • Dichtungsringe der Laufbuchse auf Zustand kontrollieren
  • Inspect tread profile for cloverleafing or uneven wear
Crosshead and running gear
  • Kreuzkopflager-Spiel mit Fühlerlehre messen
  • Kreuzkopfbolzen auf Oberflächenrisse prüfen (Rissprüfung)
  • Inspect guide surfaces for grooves and wear patterns
  • Pleuelschrauben-Vorspannung mittels Ultraschall kontrollieren

Logbook reference values

Parameter Expected Deviation means
Maximaler Zünddruck (Pmax) 130–145 bar Deviation indicates faulty injection control, worn piston rings or valve problems
Kompresionsdruck (Pcomp) 110–125 bar Too low: worn piston rings or leaking exhaust valves. Too high: deposits in combustion chamber
Exhaust gas temperature per cylinder 340–390 °C at full load Elevated temperature indicates poor combustion, clogged nozzles or afterburning
Kühlwasser-Austrittstemperatur Laufbuchse 75–85 °C Excessive temperature may indicate deposits in cooling space or disturbed cooling water flow
Zylinderölverbrauch 0,9–1,3 g/kWh Increased consumption indicates cylinder liner wear or faulty lubrication setting
Spülluftdruck 2,5–3,2 bar (Volllast) Low scavenge air pressure reduces power and increases thermal load
Einspritzdruck 350–500 bar Deviation affects atomization, combustion and emission values

Common Failure Modes

Nockenwellen-Zahnradverschleiß
Symptoms: ['Unregelmäßige Steuerzeiten', 'Erhöhte Geräuschentwicklung im Steuerungsantrieb', 'Metallpartikel im Schmieröl']
Causes: Unzureichende Schmierung der Zahnflanken, Fehlausrichtung des Antriebsstrangs, Exceeding operating hours without inspection
Preventive: Regular tooth flank inspection according to manufacturer interval, oil analysis for metal particles, alignment check during overhauls
VIT-Aktuatorstörung
Symptoms: ['Fehlende Anpassung der Einspritzsteuerzeit', 'Erhöhter Kraftstoffverbrauch', 'Ungleichmäßige Zylinderdrücke']
Causes: Hydraulikleckage im VIT-Aktuator, Wear in governing linkage, Fehlerhafte Rückmeldung des Positionssensors
Preventive: Function test of VIT system at every port call, check hydraulic tightness regularly
Laufbuchsenverschleiß (Cloverleafing)
Symptoms: ['Increased cylinder oil and lube oil consumption', 'Blow-by-Gase im Spülluftkanal', 'Ungleichmäßige Laufflächenabnutzung']
Causes: Fehlerhafte Pulse-Schmiereinstellung, Betrieb mit hohem Schwefelgehalt ohne Anpassung, Exceeding cylinder liner operating hours
Preventive: Regular cylinder liner measurement, adjust lube oil rate to BN value and sulphur content
Kreuzkopflager-Überhitzung
Symptoms: ['Anstieg der Lagertemperatur', 'Metallpartikel im Schmieröl', 'Knock noise at low speeds']
Causes: Mangelhafte Ölversorgung des Kreuzkopflagers, Fehlausrichtung des Kreuzkopfes, Übermäßiges Lagerspiel
Preventive: Lagerspiel regelmäßig messen, Ölzuführungsbohrungen auf freien Durchfluss prüfen, Ölprobenanalyse

Expert tips

  • 💡 For the 8-cylinder RTA configuration, pay particular attention to even cylinder pressure distribution – despite most favourable vibration characteristics, thermal imbalances can occur in ultra-long-stroke designs.
  • 💡 VIT setting must always be assessed in relation to turbocharger performance – in U designs with extremely high S/B ratio (4.0), the system responds more sensitively to turbocharger deficiencies.
  • 💡 Recalibrate pulse lubrication intervals after each cylinder liner measurement based on current wear rates.

Related components

Turbocharger (bearing and compressor efficiency) Exhaust valve and valve cage Piston rings and piston crown Fuel injection nozzles and pumps Scavenge air port and scavenge ports Drehschwingungsdämpfer Main bearing and main bearing studs

Classification & regulatory

Check IMO MARPOL Annex VI compliance. When operating in ECAs, monitor NOx emission values according to Tier II/III. Observe classification society requirements for camshaft inspection and engine overhaul. Condition-based maintenance (CBM) may be recognized by some classes.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

unified from engine model True

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Manuals

  • operating
    Sulzer RTA Operating Manual
    Wärtsilä Switzerland (historical Sulzer)
  • maintenance
    Sulzer RTA Maintenance Manual
    Wärtsilä Switzerland (historical Sulzer)
  • spare_parts
    Sulzer RTA Spare Parts Catalogue
    Wärtsilä Switzerland (historical Sulzer)
Equipment Model #38676 · ✓ still in production

Wer liefert dieses Teil? 81 Betriebe im Verzeichnis · 10 aus Herstellerlisten

FHG Marine Engineering
Pompano Beach, United States
✓ autorisiert
Chongqing Chuanqing Marine Power Equipment Co., Ltd.
Chongqing, China
FM-Power Serviços e Peças
Rio de Janeiro, Brazil
H. Cegielski – Poznań S.A. (FSA)
Poznań, Poland
MARE Supply & Services
Haarlem, Netherlands
Marine Ecology Equipment OÜ
Tallinn, Estonia
SIMARINA UAB
Klaipeda, Lithuania
Shanghai Huiyang Marine Spares & Repairs Co., Ltd.
Shanghai, China
AHB Service Sp. z o.o.
Gdańsk, Poland
Abrau Marine LLC
Houston, United States
Aramco Green Marine Llc Fz
Saudi Arabia
Armaan Enterprises
India
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Baltic Spares Service Ltd · PolandCOOL DYNAMIC - D. GKOUSKOS · GreeceCSSC Marine Service Co., Ltd. · ChinaEDR Antwerp Shipyard · BelgiumHD Hyundai Marine Solution Americas CO. LTD. · United StatesHyosung Marine Co., Ltd. · South KoreaKloska Technical Marine Sales GmbH / Thomsen & Co. GmbHMSHS Pacific Power Group · United StatesRMS Marine Service Company Ltd · ChinaThames Diesel Injection Parts Ltd · United Kingdom
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