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7G80ME-C9.6

Main Engine 2-Stroke · Main Engines (2-Stroke)

Technical data from manufacturer or class sources · not yet verified by a person​​‍‌‌‍‌‍​​​​⁠​​⁠⁠‌⁠‌
62,300 kWPower
7Cylinders
800 mmBore
3,450 mmStroke
78 rpmMCR RPM

The MAN 7G80ME-C9.6 is a low‑speed, seven‑cylinder, two‑stroke marine diesel engine delivering up to 62 300 kW at 78 rpm, featuring hydraulic camshaft technology and electronic control for high efficiency and Tier III emissions compliance.

Inspection

Inspector Detail

Designation decoded

7 = Zylinderzahl, G = Ultra-Long-Stroke, 80 = Bohrung 800 mm, ME = elektronisch gesteuert, C = Compact, 9.6 = Engine Mark.

Background

Die 7G80ME-C9.6 ist die aktuelle Version des Hochleistungsmotors für die größten Containerschiffe und VLCCs. 7 Zylinder, 800 mm Bore, 3450 mm Hub. Eine der leistungsstärksten Konfigurationen im ME-C-Portfolio. Mark 9.6 mit neuester EICU-Software.

Calculated metrics

Stroke to bore ratio4.3125

Inspector checklist

Brennstoffsystem
  • 7 Injektoren: 800 mm Bore, Spray-Penetration, Cat-Fines
  • Fuel-System: Dimensionierung
  • ME Timing: EICU 9.6
Laufzeug & Tribologie
  • Ratio 4.31: Hohe Absolutkräfte bei 800 mm — Guide-Shoes alle 7
  • Laufbuchsen: Verschleiß, Cold Corrosion
  • Zylinderöl: Alpha Lubricator 9.6
Steuerung & Hydraulik
  • 7 große HCUs: 200-300 bar
  • EICU 9.6: Diagnostik PMI/CoCoS
  • Hydrauliköl
Abgassystem
  • TC (2-3x): Matching, Reinigung
  • Abgaskessel
  • Spülluft-Receiver
Fundament
  • 7G80: >700 t, Deflection Pflicht
  • Tanktop
  • Schwingungsdämpfer

Logbook reference values

ParameterExpectedDeviation means
Abgastemperatur nach Zylinder305-365 °C>20 °C → Einspritzung
P-max±5 barTiming
Spülluftdruck3.0-4.0 barTC
Kurbelwellen-Deflectiongemäß MAN G80 7-ZylÜberschreitung → Klasse
Zylinderöl-Feed-Rate0.7-1.0 g/kWhFuel-abhängig

Common Failure Modes

  • Guide-Shoe-Verschleiß

    Symptoms: Klopfen, Temperatur

    Causes: 800 mm + Ratio 4.31

    Preventive: Spiel alle 8000 Bh alle 7

  • Cat-Fine-Schäden

    Symptoms: Liner-Verschleiß

    Causes: Cat-Fines

    Preventive: Separator maximal

  • Fundament

    Symptoms: Deflection

    Causes: Großmotor

    Preventive: Engmaschig messen

Expert tips

  • 7G80 Mark 9.6: Neueste Generation mit bester Diagnostik. EICU-Daten für proaktive Wartung nutzen.
  • Bei 7x 800 mm: Cat-Fine-Schäden kosten potentiell >560k €. Separator-Effizienz ist die wichtigste Schutzmaßnahme.
  • CII-Compliance bei großen Containerschiffen: Slow-Steaming und Routing-Optimierung haben Einfluss auf Teillast-Verhalten und TC-Matching.

Related components

  • Turbolader (2-3x)
  • Separator
  • Guide-Shoes — alle 7
  • Fundament/Tanktop
  • Alpha Lubricator

Classification & regulatory

IMO Tier II/III. MARPOL Annex VI. EEDI Phase 3. EEXI/CII.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Documentation

Manuals

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