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MAN Energy Solutions

6G80ME-C9.6

Name: MAN Energy Solutions 6G80ME-C9.6
Brand: MAN Energy Solutions
SKU: OSE-38476

The MAN 6G80ME-C9.6 is a high‑power, low‑speed 2‑stroke diesel main engine featuring hydraulic cylinder units and advanced electronic control for optimized fuel efficiency and Tier III emissions compliance.

53400.0 kW

Power

Engine Specifications

Cylinders

800 mm

Bore

3450 mm

Stroke

53,400 kW

MCR Power

78.0 rpm

MCR RPM

2-stroke

Stroke Type

Family: MAN Energy Solutions ME/ME-C · Tier: Tier III · Fuel: HFO, VLSFO, MDO

Inspector Detail

▸

Designation decoded

6 = number of cylinders, G = Green Ultra Long Stroke, 80 = bore 800 mm, ME-C = MAN Electronically controlled Mark C, 9.6 = Mark 9.6 control generation.

Background

The 6G80ME-C9.6 is the current version of the large G80 platform with 3450mm stroke (S/B=4.31). For VLCCs and the largest containerships with conventional fuel. 6 cylinders is the standard configuration.

Calculated metrics

Stroke To Bore Ratio

4.31

Inspector checklist

Fuel system

Spray pattern 800mm
Cat Fines: <15 ppm
VLSFO

Running gear and tribology

800mm liners: wear, BN, piston ring management
Piston rings: thermal distortion at 800mm
Crosshead: S/B=4.31, 3450mm stroke, LI
Stuffing box: long stroke

Structural integrity

Holding-down bolts
Deflection
Foundation

ME control system

HPS: high flow rates
FIVA Mark 9.6
CCU

Logbook reference values

Parameter	Expected	Deviation means
Exhaust gas temperature	320-420 °C	>25 °C spread
Scavenge air pressure	2.5-3.8 bar	TC
Cylinder oil consumption	0.7-1.2 g/kWh	BN
OMD	<2.5% LEL	Stuffing box
Deflection	MAN tolerance	Alignment

Common Failure Modes

Cat Fine damage

Symptoms: Wear at 800mm

Causes: Separator

Preventive: <15 ppm.

Crosshead bearing damage

Symptoms: Knocking, LI

Causes: 3450mm stroke

Preventive: LI every 8000 running hours.

Cold corrosion

Symptoms: Wear

Causes: BN

Preventive: Adjust BN.

Expert tips

💡 G80 with 6 cylinders: standard for large ships with conventional propulsion.
💡 3450mm stroke: crosshead and structure are the main inspection points.
💡 Mark 9.6: latest control system, improved efficiency and slow steaming.

Related components

Turbocharger (large unit) Scavenge air cooler Separators Alpha Lubricator (6) HPS Engine block structure

Classification & regulatory

IMO Tier II. ECA: VLSFO/scrubber. EEDI Phase 3.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Other Cylinder Configurations 50

Components & Design

Alpha Lubricator Control MAN Energy Solutions

MAN Alpha Lubricator Mk III

Feed rate 0.6-1.2 g/kWh depending on fuel sulfur. Monitor via Alpha ACC (Adaptive Cylinder lubrication Control).

Lead time: 6 wk

25.0 kg

Crankcase Oil Mist Detector Schaller Automation

Schaller Visatron VN215+ OMD

SOLAS mandatory. Test weekly. Clean sensor optics every 4,000 hrs. Replace reference cell every 2 years.

Lead time: 2 wk

8.0 kg

Crosshead Bearing MAN Energy Solutions

MAN Crosshead Bearing (thin-shell, white metal)

Inspect at 16,000 hrs. Check bearing clearance. Monitor via bearing temperature and oil analysis.

Lead time: 12 wk

380.0 kg

Cylinder Liner MAN Energy Solutions

MAN ME-C Cylinder Liner (bore-cooled)

Wear monitoring via calibration. Max wear 0.8% of bore. Replace typically at 32,000-60,000 hrs.

Lead time: 16 wk

3500.0 kg

Engine Control Unit (ECU / ECS) MAN Energy Solutions

MAN ECS (Engine Control System)

Dual-redundant ECU. Software updates via MAN PrimeServ. Keep backup CCU on board.

Lead time: 8 wk

45.0 kg

Exhaust Valve (& Valve Seat) MAN Energy Solutions

MAN Exhaust Valve (Nimonic/Stellite)

Overhaul at 8,000-12,000 hrs. Stellite-faced seat. Grinding/lapping at overhaul. Check spindle guide clearance.

Lead time: 8 wk

320.0 kg

FIVA Valve (ME-type) MAN Energy Solutions

MAN FIVA Valve (ME-C)

FIVA = Fuel Injection Valve Actuator. Overhaul at 8,000 hrs. Critical for timing accuracy.

Lead time: 8 wk

35.0 kg

Fuel Booster Module (ME-type) MAN Energy Solutions

MAN Fuel Booster Module

Overhaul at 16,000 hrs. Pressure test fuel pipes. Check plunger wear with micrometer.

Lead time: 12 wk

450.0 kg

Fuel Valve (Injector) MAN Energy Solutions

MAN ME-C Fuel Valve Assembly

Overhaul every 4,000-8,000 hrs. Pressure test after overhaul. Nozzle replacement at 8,000 hrs.

Lead time: 4 wk

85.0 kg

Governor (Electronic/Woodward) Woodward

Woodward 723PLUS Digital Governor

Electronic governor integrated with ECS on ME engines. Firmware updates via Woodward service.

Lead time: 4 wk

15.0 kg

Hydraulic Cylinder Unit (HCU) MAN Energy Solutions

MAN HCU (ME-C type, per cylinder)

One HCU per cylinder. FIVA valve overhaul at 8,000 hrs. Booster overhaul at 16,000 hrs.

Lead time: 12 wk

1200.0 kg

Hydraulic Power Supply (HPS) MAN Energy Solutions

MAN HPS Unit (ME-C)

Servo oil SAE 30 / System oil. Filter change every 4000 hrs. Monitor servo oil pressure.

Lead time: 16 wk

2800.0 kg

Main Bearings MAN Energy Solutions

MAN Main Bearing Shells (white metal/tri-metal)

Inspect at 16,000 hrs. Jack up crankshaft for clearance measurement. Replace at signs of overlay fatigue.

Lead time: 8 wk

250.0 kg

PMI (Pressure Measurement Indicator) MAN Energy Solutions

MAN PMI Sensor System

Online cylinder pressure monitoring. Calibrate sensors annually. Essential for combustion optimization.

Lead time: 4 wk

5.0 kg

Piston Crown MAN Energy Solutions

MAN ME-C Piston Crown (bore-cooled Cr-Mo steel)

Inspect at 16,000 hrs. Pull piston at 16,000-24,000 hrs. Check cooling bores with borescope.

Lead time: 16 wk

1800.0 kg

Piston Ring Pack MAN Energy Solutions

MAN Piston Ring Set (CPR / AL rings)

CPR (Controlled Pressure Relief) top ring. Replace at 8,000-16,000 hrs depending on wear.

Lead time: 4 wk

60.0 kg

Scavenge Air Cooler MAN Energy Solutions

MAN Scavenge Air Cooler (plate-type)

Clean air side every 4,000-8,000 hrs (chemical/HP water). Monitor pressure drop and charge air temp.

Lead time: 16 wk

5500.0 kg

Turbocharger Unit (ABB/MHI/Napier) ABB Turbocharging

ABB A175-L Turbocharger

Overhaul at 12,000-16,000 hrs. Water washing every 24-100 hrs depending on load.

Lead time: 12 wk

4500.0 kg

Technical Data

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Manuals

operating
MAN B&W ME/ME-C/ME-B Engine Operation (OM-ME-C)
MAN Energy Solutions
maintenance
MAN B&W ME/ME-C Maintenance Manual (MM-ME-C)
MAN Energy Solutions
spare_parts
MAN B&W ME/ME-C Illustrated Parts Catalogue (IPC-ME-C)
MAN Energy Solutions
service_letter
SL-ME Service Letters Collection (SL-ME)
MAN Energy Solutions
technical_data
MAN CEAS Engine Calculation Tool (CEAS)
MAN Energy Solutions

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Equipment Model #38476 · ✓ still in production