"> MAN Energy Solutions 7G90ME-LGIM9.6
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MAN Energy Solutions

7G90ME-LGIM9.6

The MAN 7G90ME-LGIM9.6 is a low‑speed, 2‑stroke main engine delivering up to 78 400 kW at 76 rpm, featuring dual‑fuel capability with methanol injection (≈600 bar) and conventional diesel pilot ignition.

MAN Energy Solutions 7G90ME-LGIM9.6
78400.0 kW
Power

Engine Specifications

7
Cylinders
900 mm
Bore
3720 mm
Stroke
78,400 kW
MCR Power
76.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: MAN Energy Solutions ME-LGIM · Tier: Tier III · Fuel: HFO, VLSFO, MDO, Methanol

Inspector Detail

Designation decoded

7 = number of cylinders, G = Green Ultra Long Stroke, 90 = bore 900 mm, ME = MAN Electronically controlled, LGIM = Liquid Gas Injection Methanol, 9.6 = Mark 9.6 control generation.

Background

The 7G90ME-LGIM is one of the most powerful methanol engines of all. 7 cylinders at 900 mm bore and 3720 mm stroke deliver enormous power for the largest container ships (>20,000 TEU) and ULCCs. Only a few shipyards can build engines of this size — HHI, DSME, SWS, CSSC.

Calculated metrics

Stroke To Bore Ratio
4.13

Inspector checklist

Methanol Fuel System
  • High-pressure pumps: 7 x 900 mm = maximum delivery quantity, multiple pump units
  • Injection valves: 900 mm combustion chamber, spray penetration the most extreme requirement
  • Double-wall piping: longest lines, most flanges
  • Methanol bunker: enormous volume, tank management
Running Gear and Tribology
  • Liners 900 mm: extreme dimension, BN 25-40, roundness
  • Piston rings: 900 mm diameter, thermal variation
  • Crosshead: 3720 mm stroke, S/B=4.13, extreme loading, 7 LI shell impressions
  • Stuffing box: longest piston rod, 7 drainage lines
Structural Integrity
  • Engine block: 7 x 900 mm, holding-down bolts ultrasonically checked
  • Crankshaft: deflection, 7 webs, largest dimensions
  • Foundation: thermal cycles methanol/diesel
ME Control and Safety
  • HPS: maximum system demand, 7 FIVA
  • Mark 9.6 methanol calibration
  • ESD, detectors, OMD: 7 cylinders, full coverage

Logbook reference values

Parameter Expected Deviation means
Exhaust temperature 295-385 °C >25 °C spread
Methanol injection pressure 600-700 bar Pump/filter
Cylinder oil consumption 0.5-0.8 g/kWh Dosing
Pmax spread ±5 bar Injection/compression
OMD <2.5% LEL Leakage — STOP IMMEDIATELY
Crankshaft deflection MAN tolerance Alignment, foundation

Common Failure Modes

Insufficient spray penetration
Symptoms: Formaldehyde, low Pmax, consumption
Causes: 900 mm combustion chamber, Nozzle wear, Pressure
Preventive: Strict nozzle intervals, spray pattern.
Crosshead damage
Symptoms: Knocking, LI, temperature
Causes: 3720 mm stroke, Oil supply
Preventive: LI every 8000 running hours.
Foundation deformation
Symptoms: Deflection out of tolerance
Causes: Thermal cycles, Loading
Preventive: Deflection at docking, chocks.

Expert tips

  • 💡 The 7G90 with methanol: the absolute top segment — every inspection generates pioneering experience, document it carefully and share it with the class society.
  • 💡 At these dimensions: structural integrity is at least as important as the methanol specifics.
  • 💡 Methanol part load below 30% MCR: the pilot fraction becomes so high that the CO2 advantage nearly disappears — optimize route and loading.

Related components

Turbocharger (largest units, possibly 2 in parallel) Methanol bunker tank (enormous volume) Pilot fuel system (highest redundancy) Alpha Lubricator (7) Waste heat boiler SCR/EGR (Tier III) Engine block, crankshaft, foundation

Classification & regulatory

IGF Code, LFPF notation. EEDI Phase 3, CII. Green-methanol certification for the CII calculation. ESP applies to large engines.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Other Cylinder Configurations 47

5G50ME-LGIM9.6
5 cyl · 15,500 kW
5G60ME-LGIM9.6
5 cyl · 24,500 kW
5G70ME-LGIM9.6
5 cyl · 34,350 kW
5G80ME-LGIM9.6
5 cyl · 44,500 kW
5G90ME-LGIM9.6
5 cyl · 56,000 kW
5G95ME-LGIM9.6
5 cyl · 63,500 kW
5S40ME-LGIM9.6
5 cyl · 7,850 kW
5S50ME-LGIM9.6
5 cyl · 18,650 kW
5S60ME-LGIM9.6
5 cyl · 28,250 kW
5S70ME-LGIM9.6
5 cyl · 40,400 kW
5S80ME-LGIM9.6
5 cyl · 51,000 kW
5S90ME-LGIM9.6
5 cyl · 64,350 kW
6G50ME-LGIM9.6
6 cyl · 18,600 kW
6G60ME-LGIM9.6
6 cyl · 29,400 kW
6G70ME-LGIM9.6
6 cyl · 41,220 kW
6G80ME-LGIM9.6
6 cyl · 53,400 kW
6G90ME-LGIM9.6
6 cyl · 67,200 kW
6G95ME-LGIM9.6
6 cyl · 76,200 kW
6S40ME-LGIM9.6
6 cyl · 9,420 kW
6S50ME-LGIM9.6
6 cyl · 22,380 kW
6S60ME-LGIM9.6
6 cyl · 33,900 kW
6S70ME-LGIM9.6
6 cyl · 48,480 kW
6S80ME-LGIM9.6
6 cyl · 61,200 kW
6S90ME-LGIM9.6
6 cyl · 77,220 kW
7G50ME-LGIM9.6
7 cyl · 21,700 kW
7G60ME-LGIM9.6
7 cyl · 34,300 kW
7G70ME-LGIM9.6
7 cyl · 48,090 kW
7G80ME-LGIM9.6
7 cyl · 62,300 kW
7G95ME-LGIM9.6
7 cyl · 88,900 kW
7S40ME-LGIM9.6
7 cyl · 10,990 kW
7S50ME-LGIM9.6
7 cyl · 26,110 kW
7S60ME-LGIM9.6
7 cyl · 39,550 kW
7S70ME-LGIM9.6
7 cyl · 56,560 kW
7S80ME-LGIM9.6
7 cyl · 71,400 kW
7S90ME-LGIM9.6
7 cyl · 90,090 kW
8G50ME-LGIM9.6
8 cyl · 24,800 kW
8G60ME-LGIM9.6
8 cyl · 39,200 kW
8G70ME-LGIM9.6
8 cyl · 54,960 kW
8G80ME-LGIM9.6
8 cyl · 71,200 kW
8G90ME-LGIM9.6
8 cyl · 89,600 kW
8G95ME-LGIM9.6
8 cyl · 101,600 kW
8S40ME-LGIM9.6
8 cyl · 12,560 kW
8S50ME-LGIM9.6
8 cyl · 29,840 kW
8S60ME-LGIM9.6
8 cyl · 45,200 kW
8S70ME-LGIM9.6
8 cyl · 64,640 kW
8S80ME-LGIM9.6
8 cyl · 81,600 kW
8S90ME-LGIM9.6
8 cyl · 102,960 kW

Components & Design

Component data being added…

Technical Data

unified from engine model True

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Equipment Model #38399 · ✓ still in production