"> MAN Energy Solutions 8S90MC-C8
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MAN Energy Solutions

8S90MC-C8

The MAN Energy Solutions 8S90MC-C8 is an eight‑cylinder, low‑speed two‑stroke diesel main engine delivering up to 102 960 kW at 76 rpm, noted for its camshaft‑controlled fuel injection and constant‑pressure turbocharging.

MAN Energy Solutions 8S90MC-C8
102960.0 kW
Power

Engine Specifications

8
Cylinders
900 mm
Bore
3260 mm
Stroke
102,960 kW
MCR Power
76.0 rpm
MCR RPM
2-stroke
Stroke Type
Family: MAN B&W MC/MC-C · Tier: Tier II · Fuel: HFO, VLSFO, MDO

Inspector Detail

Designation decoded

8 stands for 8 cylinders, S for Super-Long-Stroke, 90 for 900 mm bore, MC-C for the MAN B&W MC-Compact series, 8 for Mark 8.

Background

The S90MC-C8 with 8 cylinders is among the largest and most powerful conventional 2-stroke engines of all. 3260 mm stroke at 900 mm bore in 8-cylinder configuration for ULCCs and the very largest container ships. S/B 3.62 for the lowest speeds and maximum propulsion efficiency.

Calculated metrics

Stroke To Bore Ratio
3.622

Inspector checklist

Running Gear & Tribology
  • Cylinder liners: 900 mm bore, 3260 mm stroke — enormous dimensions, wear measurement at a minimum of 12 positions with precision measuring equipment
  • Piston rings: S/B 3.62 — significant side forces, document thrust-side wear
  • Piston cooling: shaker cooling efficiency critical at long stroke — monitor oil temperatures
Crosshead & Stuffing Box
  • Crosshead bearing: 3260 mm stroke = extreme inertial forces — temperature monitoring highest priority
  • Stuffing box: long stroke produces increased sealing ring wear — shorter intervals
  • Piston rod: deflection and surface condition — full measurement at 8 throws
Control & Hydraulics
  • Camshaft drive: extreme loading at 8 cylinders and 3260 mm stroke
  • Exhaust valve: large dimensions — hydraulics and valve seat on all 8 cylinders
  • Fuel injection pumps: timing precision critical
Scavenge Air & Exhaust System
  • Scavenge air receiver: walk-in — inspect all 8 ports systematically
  • Turbocharger: 3-TC configuration on 8×S90 — check all three units
  • Exhaust gas economiser: soot fire risk at part load
Cooling System
  • Monitor piston cooling at each of the 8 cylinders
  • Bore cooling and cylinder cover cooling
  • NDT for thermal cracks at high operating hours

Logbook reference values

Parameter Expected Deviation means
Exhaust gas temperature per cylinder 350–420 °C at MCR spread >20 °C → systematic analysis
Scavenge air pressure 2.5–3.2 bar drop → TC efficiency
Pmax ±3 bar cylinder balance deviation → timing/compression
Crosshead bearing temperature 55–65 °C rise >5 °C → investigate immediately
Cylinder oil feed rate 0.6–1.0 g/kWh adjust to fuel

Common Failure Modes

Crosshead bearing overload
Symptoms: temperature rise, metal particles, increasing bearing clearance
Causes: extreme inertial forces, insufficient oil supply, deflection deviation
Preventive: deflection quarterly, verify oil supply
Scavenge air receiver fire
Symptoms: temperature rise, smoke, alarm
Causes: oil accumulation from stuffing box leakage at long stroke, blow-by, part load
Preventive: inspect scavenge air receiver every 1,000 operating hours during slow steaming, keep drainage functional
Cylinder cover crack formation
Symptoms: cooling water in the combustion chamber, steam in the exhaust
Causes: thermal fatigue, scale deposits, thermal shock
Preventive: NDT every 16,000 operating hours, monitor cooling water chemistry

Expert tips

  • 💡 8×S90MC-C8 is one of the physically largest conventional marine engines — engine length places the highest demands on foundation and alignment. Track the deflection trend over the service life
  • 💡 On 3-TC configuration and slow steaming: TC cut-out with 1 or 2 TCs — regularly test the switchover procedure and shut-off valves
  • 💡 Liners at 900 mm weigh >6 t, pistons >5 t — every replacement is a major undertaking. Prepare a wear forecast at least 2 years in advance for yard planning

Related components

Turbocharger (3-TC configuration) Scavenge air cooler (large dimensions) Exhaust gas economiser Shaft line and thrust bearing Foundation bolts and double bottom Auxiliary blowers

Classification & regulatory

IMO Tier I compliant. EGR/SCR or combustion optimisation for Tier II. EEDI Phase 2/3 on large ships. MARPOL Annex VI — scrubber retrofit standard on the largest ships.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

unified from engine model True

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Manuals

  • operating
    MAN B&W MC/MC-C Engine Operating Manual (OM-MC-C)
    MAN Energy Solutions
  • maintenance
    MAN B&W MC/MC-C Maintenance Manual (MM-MC-C)
    MAN Energy Solutions
  • spare_parts
    MAN B&W MC/MC-C Illustrated Parts Catalogue (IPC-MC-C)
    MAN Energy Solutions
  • project_guide
    MAN B&W Project Guide MC/MC-C (PG-MC-C)
    MAN Energy Solutions
Equipment Model #38260 · ✓ still in production