"> MAN Energy Solutions S60ME-LGIP
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MAN Energy Solutions

S60ME-LGIP

The MAN S60ME-LGIP is a low‑speed, two‑stroke main engine designed for dual‑fuel operation (LPG/gas and conventional marine fuels) with optional IMO Tier III compliance.

Per Hersteller-Datenblatt
Capacity
LPG/HFO/MDO/MGO
Medium

Engine Specifications

600 mm
Bore
2-stroke
Stroke Type

Inspector Detail ✓ verified

Designation decoded

S for super-long-stroke, 60 for bore 600 mm, ME for electronic control, LGIP for LPG Injection Propulsion — dual-fuel for LPG (propane/butane) and ethane.

Background

The S60ME-LGIP combines the most-built medium-speed two-stroke with LPG dual-fuel. Application on medium to large LPG carriers. The S60 size with LGIP covers the power range for MGC (Medium Gas Carrier) and larger LPG carriers that use their cargo as fuel. LPG injection at 50-80 bar.

Calculated metrics

Inspector checklist

Laufzeug & Tribologie
  • Cylinder liner: 600 mm bore — wear profile, liner polishing risk due to clean LPG combustion
  • Kolbenringe: Saubere Verbrennung ohne abrasive Partikel — spezielles Zylinderöl
  • Kreuzkopf-Lager: Standard-S60-Belastung — Lagerspiel
ME-Steuerung
  • FIVA-Ventile: LGIP-spezifische Steuerung
  • HPS: Kapazität für duale Steuerung
  • ECS: LGIP software and parameterization
LGIP Kraftstoffsystem
  • LPG-Pumpen: 50-80 bar Förderdruck, Kavitationsfreiheit, NPSH
  • LPG injectors: tightness and nozzle condition
  • Fuel Conditioning: LPG flüssig halten — Unterkühlung sicherstellen
  • Cargo-as-fuel interface: valve logic and safety interlocks
Sicherheit (LPG)
  • Gas detectors: LPG heavier than air — sensors at floor level and bilge
  • Ventilation: EX-Zonen für LPG
  • ESD: LPG trip and diesel fallback
  • Cargo system isolation during fuel withdrawal
Dichtungssysteme
  • LPG-Dichtungen: Material-Kompatibilität mit LPG-Bestandteilen
  • Doppelwand-Rohrsystem: Annulus-HC-Monitoring
  • Stopfbuchse: Standard-Drainage-Überwachung

Logbook reference values

Parameter Expected Deviation means
Exhaust gas temperature per cylinder 330-395 °C at 85% MCR in LGIP mode Spread >20 °C → LPG-Injektionsproblem
LPG-Förderdruck 50-80 bar Instability → pump or vapour bubbles
Pilot-Fuel-Anteil 3-8% Anstieg → LPG-Injektor-Problem
Zylinderöl-Feed-Rate 0.4-0.6 g/kWh Low BN for low-sulphur LPG operation
LPG-Temperatur vor Injektor 10-15 °C below boiling point at operating pressure Zu warm → Dampfblasen, Verbrennungsaussetzer

Common Failure Modes

LPG-Pumpen-Kavitation
Symptoms: Druckschwankungen, Geräusche, unregelmäßige Kraftstoffzufuhr
Causes: Unzureichende Unterkühlung, NPSH-Verletzung, Saugfilter blockiert
Preventive: LPG subcooling to be ensured, NPSH to be verified at every operating condition
Liner-Polishing
Symptoms: Glänzende Laufbuchse, Blow-by, Ölverbrauch
Causes: Saubere LPG-Verbrennung, Ungeeignetes Zylinderöl
Preventive: Gas-Motor-Zylinderöl verwenden
LPG-Leitungs-Leckage
Symptoms: HC-Alarm, Gas-Trip
Causes: Elastomer-Inkompatibilität, Flange re-torquing neglected after temperature change
Preventive: Only approved sealing materials, flange re-torque list for temperature changes

Expert tips

  • 💡 S60-LGIP auf mittelgroßen LPG-Carriern: Die breite Erfahrungsbasis des S60-Grundmotors hilft — aber das LGIP-System erfordert zusätzliche Crew-Schulung
  • 💡 LPG changeover between different cargoes (propane, butane, mixture): Each cargo has different evaporation characteristics — recalibrate fuel conditioning during cargo changeover
  • 💡 Emergency operation: If LGIP fails, full diesel mode is available — calculate diesel supply for remaining distance

Related components

LPG booster pumps and fuel conditioning Cargo-System (Tanks, Ladungspumpen) Turbolader Pilot-Fuel-System Gasdetektoren in tiefliegenden Bereichen Alpha Lubricator — Gas-Motor-Öl

Classification & regulatory

IMO Tier II in diesel mode. IGF Code and SOLAS chapter for cargo as fuel. CII: LPG approx. 16% less CO2 than HFO.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

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Common failures & inspection points

LPG injection valve leakage
Pilot fuel nozzle coking
Fuel supply pressure instability
Cylinder liner cold corrosion

Service & Maintenance

Fuel gas safety and leak detection routines must be performed as maker PMS. Combustion condition should be monitored by scavenge inspection and drain-oil analysis.

Suppliers & Spare Parts

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Replacement Parts

Recommended spares: LPG injection valves, pilot fuel valves, sealing kits, exhaust valves, piston rings and fuel supply system components.
Equipment Model #36750 · ✓ still in production