OceanSphereENGINES

Azimut 68

Yacht/Boat DNV-Approved (Review) · Yacht & Boat Equipment

Technical data from manufacturer or class sources · not yet verified by a person​​​​‍‍‌‍‍⁠⁠‌​​⁠‍​‌⁠⁠
Per manufacturer datasheetCapacity
HFO / VLSFO / MGOMedium
Volvo Penta in the SpecCodex register — view brand page →

The Volvo Penta propulsion package fitted to the Azimut 68 luxury motor yacht provides a DNV‑approved diesel drive system with integrated joystick and electronic controls, delivering reliable performance for high‑end cruising.

Service

Service notes.

What our service work and the manufacturer documentation say about keeping this model running.

Servicing per the manufacturer's manual and classification society requirements. Annual inspection at class survey. Stock spare parts as specified by the manufacturer.

Inspection

Common failures & inspection points

Inspection

Inspector Detail ✓ verified

Common issues

  • Fuel system contamination (algae, water ingress) leading to filter clogging and injector issues.
  • Cooling system blockages (seawater side) from marine growth or debris, causing overheating.
  • Corrosion of external components, electrical connections, and exhaust system due to saltwater exposure.
  • Battery degradation and charging system failures (alternator, regulator) impacting starting and electronics.
  • Vibration-induced loosening of fasteners, pipe clamps, and electrical terminals.
  • Sensor malfunctions (temperature, pressure, level) leading to false alarms or engine protection shutdowns.
  • Belt wear/slippage on alternator, raw water pump, or other driven accessories.
  • Exhaust gas leaks due to manifold/riser corrosion or gasket failure.

Inspection checklist

  • Visual check for fuel, oil, coolant, and exhaust leaks around the engine and associated systems.
  • Verify fluid levels: engine oil, coolant, gearbox oil (if applicable), and fuel tank level.
  • Inspect all belts for tension, cracks, and wear; check pulleys for alignment and bearing play.
  • Examine raw water strainer for cleanliness and integrity; check seawater pump impeller condition (if accessible).
  • Inspect exhaust system for corrosion, cracks, and secure mounting, especially risers and elbows.
  • Check battery terminals for corrosion and tightness; verify battery voltage and charging system output.
  • Listen for unusual noises (knocking, squealing, grinding) during startup and operation.
  • Verify proper function of all engine alarms (low oil pressure, high temperature, low coolant, etc.) and emergency stop.
  • Inspect electrical wiring and connections for chafing, corrosion, and secure fastening.
  • Check engine mounts for signs of degradation, cracking, or excessive vibration.

Service intervals

250 hours or annuallyEngine oil and filter change, fuel filter change, raw water pump impeller inspection/replacement, belt inspection, air filter inspection.
500 hours or annuallyAbove, plus valve clearance check/adjustment, coolant system inspection, turbocharger inspection (if fitted).
1000 hours or every 2 yearsAbove, plus heat exchanger cleaning, intercooler cleaning, injector inspection/testing, exhaust elbow inspection.
2000 hours or every 4 yearsAbove, plus comprehensive fuel system check, engine mount inspection, starter motor/alternator service.
Class SurveyAnnual inspection as per classification society requirements, including functional tests and documentation review.

Typical wear limits

Crankshaft DeflectionTypically 0.03-0.06 mm (depending on engine size and manufacturer spec). Excessive deflection indicates bearing wear or alignment issues.
Piston Ring End GapManufacturer specific, typically 0.3-0.5 mm for new rings. Exceeding 1.0-1.5 mm indicates significant wear.
Injector Spray PatternShould be a finely atomized, conical spray. Any dribbling, streaking, or uneven pattern indicates wear or clogging.
Turbocharger Bearing PlayAxial play typically 0.05-0.15 mm, radial play 0.1-0.2 mm. Excessive play indicates bearing wear and potential failure.
Valve ClearancesSpecific to engine model (e.g., Intake 0.20-0.30 mm, Exhaust 0.30-0.40 mm). Out of spec indicates valve train wear or adjustment needed.
Engine Mount CompressionVisible sagging or cracking of rubber elements, indicating loss of damping capability and increased vibration transmission.

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Complete set of fuel filters (primary and secondary)
  • Engine oil filter(s)
  • Raw water pump impeller kit (impeller, gasket, O-rings)
  • Drive belts (alternator, raw water pump)
  • Assorted fuses and relays for engine control unit (ECU) and electrical system
  • Engine oil (minimum 5 liters)
  • Coolant (pre-mixed, suitable for marine engines)
  • Spare sensors (e.g., oil pressure, coolant temperature) if readily replaceable

Safety

  • Fire hazard from fuel or oil leaks, especially in hot engine compartments. Ensure proper ventilation and fire suppression.
  • Carbon monoxide (CO) poisoning risk from exhaust gas leaks. Verify exhaust system integrity and CO detector functionality.
  • Entanglement with rotating machinery (belts, shafts) during operation. Maintain guards and ensure engine is secured when working nearby.
  • Electrical shock hazard from exposed wiring or faulty components. Always disconnect batteries before electrical work.
  • Hot surfaces (exhaust manifold, turbocharger) causing burns. Allow engine to cool before inspection or maintenance.

Class survey

The class surveyor will typically verify compliance with SOLAS/MARPOL regulations, inspect engine room cleanliness and fire safety systems, check operational logbooks, witness functional tests of safety devices (overspeed trip, low oil pressure shutdown, high temperature alarm), inspect fuel and exhaust systems for integrity, verify emergency stop functionality, and review maintenance records. A load test may be requested to confirm engine performance and stability under typical operating conditions.

Estimated lifetime: 15,000 - 25,000 hours (before major overhaul, assuming diligent maintenance and operation within parameters)

Spares

Replacement Parts

Spare parts notes

Spare parts via AB Volvo Penta or authorised distribution partners. Lead time: 2-6 weeks.

Need this part?

Request a quote for this model.

Free of charge — send us your request for Volvo Penta equipment. Our team checks it and replies by e-mail.

For marine equipment hardly any maker or authorised dealer will name a price while the vessel is unknown. With the vessel details, availability and price can be settled faster; without them we may have to ask first, which costs a few days. If you are not allowed to name the vessel, a photo of the rating plate is enough — attach it below or send it as a reply to our confirmation e-mail.

Your contact details are not published. No account required.
Related models

Also in Yacht/Boat DNV-Approved (Review).

Other models of the same equipment type, Volvo Penta first.

By manufacturer Marine - CareBoot Bremen GbRMartin Haake, Boot BremenNimbus GroupBavaria Yachtbau GmbHHanseYachts AGWeihai Sun Selections Co., Ltd.Uwe Johann StielPlastimoMS Watersports GmbHCremo ProduktionsInha Works OY ABElan, d.o.o.Weihai Wavefun Outdoor Co., Ltd.CipaxAll manufacturersSpare parts by equipmentNew here? Create a free account Can't read the plate? Try the nameplate scanner All Volvo Penta models More like Azimut 68
More than the data sheet shows

We answer by e-mail, never with an automatic reply.

Tell us what you need for this Volvo Penta Azimut 68 — a part, a service call, a second opinion. Are you Volvo Penta? Claim this brand page.

Service engineer? Write the day report for this Azimut 68 in OceanSphere Work — photos, hours and parts, as a PDF for the owner. Try it free for 14 days →

Frequently asked

Questions that come up with this equipment.

Is this model's data free?

Yes. Specifications, documents and service notes for this model are readable without an account. An account adds saved searches and requests, nothing is taken away.

Can you find a part for this exact model?

Yes. Tell us the manufacturer, the model and what you need — a person reads every request and replies by e-mail.

The specifications look wrong — what now?

Send us the nameplate or the correct value. We check it against the manufacturer datasheet or class-society record and update the page.