"> Wartsila (Moss) Moss IG 10000
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Wartsila (Moss)

Moss IG 10000

The Moss IG 10000 is a flue‑gas inert‑gas generator that extracts nitrogen from the main‑engine exhaust to supply up to 20 000 Nm³/h of inert gas with ≤3 % O₂, providing safe cargo atmosphere for tankers.

Wartsila (Moss) Moss IG 10000
10000 m3/h
Capacity
Inert Gas (N2-rich, <5% O2)
Medium

Components & Design

Component data being added…

Technical Data

type flue_gas
capacity m3h 10000

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Common failures & inspection points

Scrubber-Rohrsystem Verschmutzung & Korrosion

Visual inspection through man-holes for sludging, corrosion damage, deposits; check nozzles, cooling tubes, floats, sensors, demister elements. Inspection frequency 6-12 months (doubled under critical conditions). Drydock entrance inspectable (scrubber discharge line).

Oxygen analyser sample line blockage due to carbon deposits

Periodic test & cleaning of inert gas sample line to O₂ analyser (critical service position). Analyser itself: 2-point calibration (Zero-Gas N₂ 0%, Span-Gas known O₂ concentration) before operation. Calibration accuracy per manufacturer. Alarm setting: >8% O₂ volume.

Deck Water Seal Wasserniveau & Funktionsprüfung

Check water supply (min. 2 separate pumps required). Visual inspection water level (equipped with low-level alarm). Inspection PMS interval per manufacturer; special attention during IG system shutdown. Check for blockage/corrosion at openings.

Pressure/Vacuum Breaker (P/V-Breaker) Druckeinstellung & Flammschutz

Check flame screens/meshes (replacement per PMS plan). Calibration for required pressure values + test at operating pressure. Liquid-filled breakers: check fluid type & level; check anti-freeze additive in case of frost risk. Labelling with opening pressures & fluid type/concentration + min. operating temperature.

Rückschlagventil (Non-Return Valve / Check Valve) Freigang & Ventilsitz

Ventil zur Inspection öffnen. Prüfung auf Korrosion, Ventilsitz-Zustand, freie Ventilbewegung über volle Hublänge. Betriebsprobe im Service durchführen. Mindestens zwei Rückschlagvorrichtungen erforderlich (Deck Seal + Isolierventil). Kritisch für Hydrokarbon-Rückfluss-Verhinderung in Maschinenraum.

Brennkammer-Zustand & Lagerzustand Flue-Gas-Rückzirkulations-Ventile

Access to combustion chamber via hinged front (tool-free accessible — check for wear). Flue gas & recirculation valves regularly stroked (stroke test) when system out of service — ensure free operation over full stroke range. Inspection frequency per operating frequency.

Type-general inspection and maintenance points for this equipment category — not model-specific.

Service & Maintenance

Mid-range capacity for Suezmax/Aframax tankers

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Replacement Parts

Wartsila (Moss): Spezialteile per Hersteller. Lead time: 4-8 Wochen. Gasdetektions-Sensoren an Bord.
Equipment Model #1589 · ✓ still in production