"> Alfa Laval S.p.A. Aalborg-XW-TG-7-20bar
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Alfa Laval S.p.A.

Aalborg-XW-TG-7-20bar

The Alfa Laval S.p.A. Aalborg-XW-TG-7-20bar is a forced-circulation water-tube exhaust gas economizer in the Aalborg XW-TG waste-heat-recovery family. It is installed downstream of a large diesel engine and recovers exhaust energy that would otherwise be discharged through the funnel. The XW-TG concept is derived from the Aalborg XW design with gilled water tubes and is intended for installations that generate superheated steam for a steam-turbine-driven generator. The unit therefore forms part of a wider waste-heat-recovery plant that includes circulation equipment, steam separation and the associated control and protection systems. The 20bar suffix identifies this pressure-labelled variant of Aalborg-XW-TG-7; exact pressure, temperature and steam conditions must be taken from the manufacturer documentation. Because the unit works with high heat-recovery rates, cleanliness, stable forced circulation and correct control of steam conditions are particularly important.

Components & Design

Component data being added…

Technical Data

Model number Aalborg-XW-TG-7-20bar
Evaporation 5500 kg/h
Design pressure 20 bar
Weight (dry) 10500 kg
Application exhaust gas economizer, container-mounted
Heating surface 110 m2
Standards EU PED 2014/68/EU, classification by IACS members
Design pressure (configured) 20 bar
Pressure grade 20bar

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Common failures & inspection points

Gas-side fouling caused by soot or oily combustion deposits, indicated by loss of heat-recovery performance or increased exhaust-gas pressure drop
Loss or reduction of forced circulation caused by pump, valve or piping faults, indicated by abnormal metal or fluid temperatures and unstable steam generation
Tube leakage caused by corrosion, erosion or thermal fatigue, indicated by water loss or moisture in the exhaust path
Water-side deposits caused by unsuitable boiler-water chemistry, indicated by reduced heat transfer or overheating
Superheat or steam-condition control problems caused by sensor, flow or control faults, indicated by unstable steam temperature or turbine-generator operating restrictions
Expansion-joint or casing deterioration caused by thermal cycling and exhaust vibration, indicated by gas leakage, cracking or abnormal movement

Service & Maintenance

Inspect heating surfaces for soot, oil contamination and corrosion and trend exhaust-gas pressure drop where available. Verify circulation-pump redundancy, valve alignment and all relevant low-flow or temperature protection. Examine accessible tubes, headers, casing, supports and expansion arrangements for leakage or fatigue damage. Review steam and water chemistry records and investigate any abnormal make-up-water demand. Test relevant pressure, temperature, flow and steam-condition instrumentation and alarms. Survey work should also consider the interfaces with the steam drum, superheated-steam system and turbo-generator. Use manufacturer documentation for exact limits and test procedures.

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Replacement Parts

Carry circulation-pump service parts, valve and actuator kits, suitable gaskets and sealing materials, and critical pressure, temperature and flow instrumentation spares. Keep wear parts and consumables for the soot-cleaning system. For installations where downtime of the waste-heat plant affects electrical generation, the spare strategy should also cover critical control components and any manufacturer-approved tube-repair materials.
Equipment Model #153589 · ✓ still in production