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Frydenbø

RV 850-3

Steering Gear · Steering Gear

Technical data from manufacturer or class sources · not yet verified by a person​‍​⁠⁠​‍‌⁠‍‍​‍⁠‍‍‍⁠‍‌
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Frydenbø RV 850-3 — Rotary vane steering gear, 3-vane variant for medium vessels.

Specifications

Technical data.

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Reference values — not verified
Torque~850 kNm
Displacement700 cc
Max Pressure3700 bar

Source: industrialmarinepower.com · not checked against a manufacturer datasheet

Inspection

Inspector Detail

Common issues

  • Internal leakage past vane seals, reducing holding torque and allowing rudder creep under load
  • External hydraulic leakage at shaft seals, pipe unions or manifold block joints
  • Contamination of hydraulic oil causing valve sticking or erratic rudder response
  • Wear or scoring of vane tips and stator surfaces, reducing volumetric efficiency
  • Loose or worn tiller/rudder stock coupling causing backlash
  • Overheating of hydraulic oil during sustained heavy-weather steering
  • Failure or drift of the rudder angle feedback/transmitter unit

Inspection checklist

  • Function test of both steering gear power units and changeover under way (SOLAS test before departure)
  • Check hydraulic oil level, condition and cleanliness (sample/particle count if due)
  • Inspect pipework, unions and the vane housing for leakage or weeping
  • Measure rudder response time hard-over to hard-over against the vessel's approved figures
  • Check alarm and indicator systems (rudder angle indicator, power failure alarm, low oil level alarm)
  • Inspect relief valve settings and isolating valves for correct operation
  • Check tiller/rudder stock coupling bolts for tightness and coupling for backlash
  • Verify emergency steering arrangements and changeover procedure are demonstrated

Service intervals

Hydraulic oil sampling/analysistypically every 6-12 months, or per class/manufacturer's programme
Hydraulic oil full changetypically every 2-4 years or on condition from oil analysis
Steering gear function/changeover testbefore every departure (SOLAS), logged
Seal and gasket renewalon condition, typically at major overhaul intervals of several years
Full internal overhaul (vane and seal inspection)typically every 5 years or per class survey cycle - gear-specific, confirm with maker's manual

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Vane tip / stator clearancetypically within a manufacturer's tolerance of a few tenths of a millimetre for this class of gear - confirm against the maker's manual, do not reuse a scored rotor without maker guidance
Rudder stock coupling backlashclass societies typically require this within a small fraction of a degree - refer to the vessel's approved figures
Hydraulic oil cleanlinesstarget an ISO 4406 code appropriate to the proportional/servo valves fitted - confirm against the maker's specification

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Vane seal and O-ring kit for the ram/vane assembly
  • Shaft seals for the rotary actuator
  • Hydraulic pump/motor unit seal kit
  • Relief and changeover valve spares
  • Rudder angle transmitter/feedback unit
  • Hydraulic filter elements
  • Coupling bolts and locking arrangement for the tiller/rudder stock

Safety

  • Stored hydraulic energy in the system - isolate and depressurise before opening pipework or the ram/vane housing
  • Rudder can move unexpectedly if isolating valves are not correctly set during maintenance - lock out the steering gear per procedure
  • Heavy components (vane rotor, covers) require proper lifting arrangements
  • Confirm emergency steering communications and manual changeover are understood by the crew before relying on them

Class survey

Steering gear is Continuous Machinery Survey eligible on many class rules; surveyor checks the SOLAS steering gear test record, changeover test, main and auxiliary power unit operation, alarms, and rudder angle indication against the helm. Internal examination of the vane/ram assembly is typically required at a fixed interval (commonly 5-yearly) or on condition.

Estimated lifetime: Rotary vane steering gears of this class are generally designed for the vessel's full service life (20-25 years) with periodic seal, bearing and valve renewal, rather than treated as a wear-out component on a running-hours basis.

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