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MAN ES Turbocharging

NR-S NR20/S

Turbocharger · Turbochargers

Technical data from manufacturer or class sources · not yet verified by a person​‍​‍⁠⁠​‍‌​‍‍​‌‍⁠⁠​​⁠

MAN ES Turbocharging NR-S NR20/S — NR-S, 6000 kW max.

Specifications

Technical data.reference — unverified

Do you have the manufacturer datasheet for this model? Send it with the enquiry form — we check it and name the source.

Frame SizeNR20/S
Power max (kW)6000
Inspection

Inspector Detail

Common issues

  • Compressor wheel fouling due to poor air filtration
  • Turbine blade erosion from high-temperature exhaust gases
  • Bearing wear and vibration caused by misalignment or imbalance
  • Oil leakage from turbocharger bearings or seals
  • Compressor surge and stall due to incorrect turbocharger sizing or operation
  • Turbine nozzle ring wear and damage from thermal stress
  • Rotor imbalance and vibration caused by worn or damaged components

Inspection checklist

  • Visual inspection of compressor and turbine blades for fouling or damage
  • Check turbocharger bearings and seals for signs of wear or leakage
  • Verify proper turbocharger alignment and balancing
  • Inspect compressor and turbine housings for signs of thermal stress or damage
  • Check oil supply and drainage systems for proper function and cleanliness
  • Verify turbocharger control system function and calibration
  • Check for signs of vibration or imbalance during operation
  • Inspect turbocharger mounting and foundation for security and stability
  • Verify proper ventilation and cooling of turbocharger and surrounding components

Service intervals

major_overhaul30,000 to 50,000 hours
bearing_inspection10,000 to 20,000 hours
seal_replacement5,000 to 10,000 hours
compressor_blade_cleaning1,000 to 5,000 hours

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

compressor_blades10% to 20% of original blade height
turbine_blades5% to 10% of original blade height
bearings0.1 to 0.5 mm of radial clearance
seals0.1 to 0.5 mm of axial clearance

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Compressor and turbine blades
  • Turbocharger bearings and seals
  • Turbine nozzle ring
  • Compressor and turbine housings
  • Oil supply and drainage system components
  • Control system components and sensors
  • Mounting and foundation hardware

Safety

  • High-temperature exhaust gases and potential for fire or explosion
  • Rotating components and potential for injury from entanglement or contact
  • High-pressure oil systems and potential for injury from leakage or spray
  • Electrical control systems and potential for shock or electrical hazard

Class survey

Verify turbocharger installation, operation, and maintenance in accordance with manufacturer's instructions and classification society rules, including checks for proper alignment, balancing, and control system function

Estimated lifetime: 50,000 to 100,000 hours

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