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MAN ES Turbocharging

TCR 14

Turbocharger · Turbochargers

Technical data from manufacturer or class sources · not yet verified by a person​‍​‍⁠⁠​‌‌⁠‍​​‌‌‌⁠‌⁠‌

MAN ES Turbocharging TCR 14 — TCR, 8000 kW max.

Specifications

Technical data.reference — unverified

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Frame Size14
Power max (kW)8000
Inspection

Inspector Detail ✓ verified

Common issues

  • Turbocharger rotor imbalance
  • Compressor wheel fouling due to dirty air filters or high humidity
  • Bearing wear or damage from inadequate lubrication or contamination
  • Overspeeding due to faulty governor or control system malfunction
  • Inlet or outlet casing damage from foreign object impact or excessive vibration
  • Lubrication system leaks or blockages
  • Cooling system issues, such as clogged heat exchangers or faulty pumps

Inspection checklist

  • Visual inspection of turbine and compressor blades for damage or fouling
  • Check bearing condition and vibration levels
  • Verify proper lubrication system function and oil quality
  • Inspect inlet and outlet casings for damage or leaks
  • Check control system and governor function
  • Verify cooling system performance and temperature levels
  • Check for signs of excessive vibration or misalignment
  • Inspect air filters and clean or replace as necessary
  • Check for any signs of oil or water leakage

Service intervals

routine_maintenanceevery 2000-4000 hours
major_overhaulevery 20000-40000 hours or as recommended by manufacturer

Typical wear limits

turbine_blades5-10% of original dimension
compressor_wheels5-10% of original dimension
bearings0.1-0.5 mm of radial clearance

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Turbocharger rotor and bearings
  • Compressor and turbine wheel assemblies
  • Lubrication system pumps and filters
  • Cooling system heat exchangers and pumps
  • Control system components, such as governors and actuators
  • Seals and gaskets for inlet and outlet casings
  • Bearing housing and support components

Safety

  • High-speed rotating components pose a risk of injury or death if not properly guarded
  • Hot surfaces and components can cause burns or fires if not properly insulated or maintained
  • Lubrication system leaks or spills can cause slips, falls, or fires
  • Inadequate ventilation or cooling can lead to overheating and component failure

Class survey

Class surveyors typically check for proper installation, maintenance, and operation of the turbocharger, as well as compliance with relevant regulations and standards, such as SOLAS and MARPOL

Estimated lifetime: 30000-60000 hours before major overhaul

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