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TPS-E 44-E

Turbocharger · Turbochargers

Technical data from manufacturer or class sources · not yet verified by a person​‍​‍⁠‍‍‌⁠​​​​‍​‌⁠⁠‌‌

The ABB Turbocharging TPS‑E 44‑E is a high‑efficiency marine turbocharger designed for four‑stroke medium‑speed diesel engines meeting IMO Tier II emission limits, delivering up to 5 MW of exhaust energy.

Specifications

Technical data.reference — unverified

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Frame Size44-E
Power max (kW)5000
Inspection

Inspector Detail ✓ verified

Common issues

  • Compressor wheel fouling due to poor air filtration
  • Turbine blade erosion from high-temperature exhaust gases
  • Bearing wear and vibration caused by misalignment or imbalance
  • Oil leakage from turbocharger bearings or seals
  • Compressor surge and stall due to incorrect compressor wheel trim or mismatched engine load
  • Turbine nozzle ring wear and distortion from thermal stress
  • Vibration and noise from loose or damaged mounting hardware

Inspection checklist

  • Visual inspection of compressor and turbine wheels for fouling or damage
  • Check turbocharger bearings for wear, vibration, and oil leakage
  • Verify proper compressor and turbine alignment
  • Inspect air filtration system for cleanliness and effectiveness
  • Check turbocharger oil supply and drainage systems
  • Measure turbocharger vibration and noise levels
  • Verify proper operation of turbocharger control systems
  • Inspect turbine nozzle ring and compressor diffuser for wear and distortion
  • Check mounting hardware for looseness or damage

Service intervals

routine_inspection1000-2000 hours
bearing_lubrication500-1000 hours
compressor_wheel_cleaning2000-5000 hours
turbine_nozzle_ring_inspection5000-10000 hours

Typical wear limits

compressor_wheel10-20% of original blade height
turbine_blade5-10% of original blade height
bearing0.1-0.5 mm of radial clearance

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Compressor wheel
  • Turbine blade set
  • Bearing set
  • Seal kit
  • Turbine nozzle ring
  • Compressor diffuser
  • Mounting hardware kit

Safety

  • High-temperature exhaust gases and risk of fire
  • Rotating machinery hazards from unguarded turbocharger components
  • Oil leakage and risk of slip or fall
  • Noise and vibration hazards from improperly maintained turbocharger

Class survey

Verify turbocharger performance and efficiency, check for signs of overheating or excessive vibration, and inspect for proper maintenance and repair records

Estimated lifetime: 30000-50000 hours

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