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TPS-D 44-D

Turbocharger · Turbochargers

Technical data from manufacturer or class sources · not yet verified by a person​‍​‍⁠‍‍‌‌⁠⁠⁠​⁠​‍‍​⁠​

The ABB Turbocharging TPS‑D 44‑D is a medium‑speed, four‑stroke turbocharger designed to boost air intake for engines up to about 4 500 kW, delivering high efficiency and reliable performance on main propulsion plants.

Specifications

Technical data.reference — unverified

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Frame Size44-D
Power max (kW)4500
Inspection

Inspector Detail ✓ verified

Common issues

  • Compressor wheel fouling due to poor air filtration
  • Turbine blade erosion from exhaust gas contamination
  • Bearing wear from inadequate lubrication or misalignment
  • Seal damage from excessive vibration or improper installation
  • Control system malfunctions from software or sensor issues
  • Oil leakage from worn or damaged seals
  • Compressor surge from incorrect compressor mapping or fouled blades

Inspection checklist

  • Visual inspection of compressor and turbine blades for fouling or erosion
  • Check bearing condition and lubrication levels
  • Verify proper seal installation and condition
  • Inspect control system sensors and software for updates or issues
  • Check oil levels and condition, looking for signs of leakage or contamination
  • Verify proper compressor mapping and surge margin
  • Check vibration levels and balance of rotating components
  • Inspect exhaust gas inlet and outlet for signs of contamination or blockage
  • Verify proper function of emergency shutdown systems

Service intervals

routine_maintenanceevery 2000-4000 hours
major_overhaulevery 20000-30000 hours
control_system_updateas recommended by manufacturer

Typical wear limits

compressor_blades10-20% of original blade height
turbine_blades5-10% of original blade height
bearings0.1-0.5 mm of radial clearance

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Compressor and turbine blades
  • Bearing sets
  • Seal kits
  • Control system sensors and software
  • Lubrication system components
  • Emergency shutdown system components

Safety

  • High-speed rotating components
  • Hot exhaust gas and surfaces
  • Electrical shock from control system components
  • Oil leakage and slip hazards

Class survey

Class surveyors typically check for proper maintenance and inspection records, verify function of safety systems, and inspect for signs of wear or damage on critical components

Estimated lifetime: 40000-60000 hours

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