"> DP System - Equipment Database

DP System

critical 11 models total

A Dynamic Positioning system holds a vessel's position and heading by continuously computing thruster commands from position reference sensors, rather than by anchors or moorings, and its class notation (DP1, DP2, DP3) describes redundancy of the whole system, not just how accurately it can hold station.

Read more — DP System explained

What a DP system actually controls

Dynamic Positioning automates a task a helmsman and engine order telegraph cannot perform fast or precisely enough: holding a vessel's position and heading against wind, current and waves using the ship's own thrusters, with no mooring lines or anchors involved. The DP control system reads position, heading and environmental data continuously, calculates the thrust and direction each thruster must produce, and commands the thruster drives directly. This makes DP essential wherever a fixed position must be held next to a fixed structure, such as an offshore platform, wellhead or another vessel during transfer operations.

Dynamic positioning system, signal flow
Block diagram showing position reference and heading sensors feeding the DP controller, which computes thruster commands sent to the bow tunnel thrusters, stern azimuth thrusters and main propulsion.

Main components

Position reference systems

DGPS is the baseline, backed by at least one independent system such as an acoustic Hydroacoustic Position Reference (HPR), a taut wire, or a laser-based system reading off a fixed target, so the control system can cross-check position and reject a sensor giving a false reading.

Sensors for heading, motion and environment

Gyrocompasses, motion reference units for roll and pitch, and a wind sensor feed the control computation; wind feed-forward lets the system react to a gust before it actually pushes the ship off position rather than only after.

DP control computers and consoles

The core computer runs the thrust allocation algorithm and presents the operator with position, heading, thruster load and consequence analysis; higher DP classes duplicate the computer itself, not only the sensors feeding it.

Thrusters and power system

Azimuth, tunnel and main propulsion thrusters, together with the generators and switchboard sections that power them, form the part of the system that actually produces the correcting forces the control computer calls for.

Class notations and redundancy

DP class describes what single failure the system can survive without losing position, not accuracy:

  • DP1: no redundancy required; loss of any one component can cause a loss of position.
  • DP2: redundancy in the control system, power and thrusters such that a single fault in any active component does not cause a loss of position.
  • DP3: as DP2, but with physical separation between redundant systems, typically by fire and watertight subdivision, so that a fire or flood in one compartment cannot disable both redundant systems.

Regulations and class

IMO MSC/Circ.645 and the later MSC.1/Circ.1580 guidelines set out the equipment classes and operational requirements for DP vessels; class societies apply their own DP notations built on that framework. Annual DP trials, including a Failure Mode and Effects Analysis (FMEA) proving trial for DP2 and DP3 vessels, are required to demonstrate the system actually behaves as its redundancy design claims under simulated failures, not just on paper.

Typical faults

FaultConsequence
Common-mode failure not caught by FMEAA single event disables systems assumed to be independent, causing loss of position despite a DP2/DP3 notation
Position reference drift or drop-outControl system weights a faulty reference too heavily, causing an undetected position error
Thruster response lag or degraded outputSystem cannot generate commanded thrust fast enough in worsening weather, station-keeping margin erodes
Software or network fault between redundant computersLoss of automatic changeover on failure, requiring manual intervention under time pressure

What to look for in a supplier

  • Manufacturer-certified DP technicians for annual trials and FMEA proving trials, since this work is assessed directly against the class notation.
  • A current FMEA document maintained as the vessel's systems are modified, not a static report from delivery.
  • Experience with the specific DP control system installed, as Kongsberg, GE and other platforms differ enough that cross-platform troubleshooting is limited.
  • Spare parts strategy for position reference sensors, since a single failed unit can force operation on reduced redundancy until it is replaced.

Treat every DP alert during operations as data for the next FMEA review, even ones the system absorbed without a position excursion; a redundant system that quietly compensated for a failure today is one fault closer to a real loss of position tomorrow.

4 manufacturers · 11 models

Kongsberg Maritime

5
Kongsberg K-Pos DP-11 unverified
· DP1 dynamic positioning system
System type
DP1 dynamic positioning system
Dp class
11
Application
marine automation / dynamic positioning
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Kongsberg K-Pos DP-21 unverified
· DP2 dynamic positioning system
System type
DP2 dynamic positioning system
Dp class
21
Application
marine automation / dynamic positioning
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Kongsberg K-Pos DP-22 unverified
· DP2 with joystick
System type
DP2 with joystick
Dp class
22
Application
marine automation / dynamic positioning
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Kongsberg K-Pos DP-31 unverified
· DP3 dynamic positioning system (triple redundancy)
System type
DP3 dynamic positioning system (triple redundancy)
Dp class
31
Application
marine automation / dynamic positioning
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Kongsberg Maritime (Norway) K-Pos DP System
K-Pos DP System
DP Class 1/2/3 (IMO) · Automatic Station-Keeping
Voltage: 24V DC / 230V AC
Type
Dynamic Positioning System (DP1/DP2/DP3)
Size Range
  • K-Pos DP-11
  • K-Pos DP-21
  • K-Pos DP-22
  • K-Pos DP-31
  • K-Pos DP-32
Drive Type
Electric (controls thrusters/propulsion)
Construction
Redundant computers, position reference systems, thruster/propulsion interface, operator stations
Common Failures & Inspection Points
  • Position reference system failure (GPS/DGPS/HPR dropout)
  • Thruster response delay from hydraulic/electrical issues
  • Computer hardware failure (redundancy takes over)
  • Wind sensor failure causing incorrect compensation
  • Operator error in DP setup — most common cause of DP incidents
Service: DP Annual Trials per IMCA M 190. Position reference system calibration quarterly. Redundancy test monthly. Software update at planned maintenance. Failure Mode and Effects Analysis (FMEA) review at DP survey.
Spare Parts: Kongsberg Maritime (Horten, Norway). Lead time: 2-6 weeks. Critical spares onboard mandatory for DP3.

Wärtsilä

3
Wärtsilä Nacos Platinum DPCS unverified
· DP control system class 2
System type
DP control system class 2
Application
marine automation
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Wärtsilä Nacos Platinum DPCS DP3 unverified
· DP control system class 3
System type
DP control system class 3
Application
marine automation
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Navis DP System
DP Class 1/2/3 · Automatic Station-Keeping
Voltage: 24V DC / 230V AC
Type
Dynamic Positioning System
Size Range
  • NavDP 3000
  • NavDP 4000
Drive Type
Electric
Construction
Redundant computers, position reference interface, thruster control
Common Failures & Inspection Points
  • Position reference dropout
  • Computer hardware failure
  • Thruster interface communication errors
  • Sensor failures
Service: Standard DP maintenance per IMCA M 190. Annual DP trials. FMEA review.
Spare Parts: Wärtsilä/Navis (Espoo, Finland). Lead time: 2-6 weeks.

Rolls-Royce Marine

2
Rolls-Royce Unified Bridge DP2 unverified
· unified bridge + DP
System type
unified bridge with DP2
Dp class
2
Application
marine dynamic positioning
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.
Rolls-Royce Unified Bridge DP3 unverified
· unified bridge + DP
System type
unified bridge with DP3 triple-redundant
Dp class
3
Application
marine dynamic positioning
Common Failures & Inspection Points
  • Power-supply or UPS faults can remove controllers or I/O stations, seen as multiple communication or system alarms
  • Network switch, cable or connector faults can isolate remote stations, noticed as lost nodes or frozen data
  • I/O module or sensor faults can produce bad signals and false alarms
  • Software, configuration or database errors can cause incorrect logic or unavailable functions
  • Cooling, dust or moisture problems in cabinets can cause intermittent electronic failures and resets
Service: Review alarm history, communication status, redundant power supplies, I/O health and cabinet environment. Test critical alarms and control transfers using approved procedures without defeating safety interlocks. Software versions, logic changes and calibration values should be controlled through vessel and manufacturer documentation.
Spare Parts: Carry compatible power supplies, I/O modules, network components, fuses, relays and backed-up approved configuration files as permitted by the vessel’s management system.
Use Cases: Used on modern merchant, offshore, passenger and naval vessels for machinery automation, alarm monitoring, dynamic positioning and integrated control.

ABB

1
ABB Marine (Finland/Switzerland) ABB Ability Marine DP
ABB Ability Marine DP
DP Class 1/2/3 · Automatic Station-Keeping
Voltage: 24V DC / 230V AC
Type
Dynamic Positioning System
Size Range
ABB DP
Drive Type
Electric
Construction
Integrated with ABB power/propulsion system, redundant computers
Common Failures & Inspection Points
  • Position reference issues
  • Integration errors with ABB power management
  • Software updates causing compatibility issues
Service: Standard DP maintenance. Integrated system test at annual survey.
Spare Parts: ABB Marine. Lead time: 2-6 weeks.