Cargo Tank Coating
Cargo tank coating on a chemical or product tanker is chosen against the specific cargo list the vessel intends to carry, not applied as a generic corrosion barrier, because chemical resistance and cargo compatibility rule out most coating systems that would otherwise be adequate anti-corrosive paint.
Read more — Cargo Tank Coating explained ▾
What sets cargo tank coating apart
Deck and ballast tank coatings mainly resist corrosion from seawater and atmosphere. Cargo tank coating on a chemical or product tanker has a second, often harder job: it must resist chemical attack from whatever the charterer loads next, and it must not contaminate that cargo with taste, odour or dissolved coating material. A tanker's Certificate of Fitness lists an approved cargo list matched to its coating type; carrying a cargo not on that list, or one the coating is not proven against, can mean cargo rejection at the discharge port even if the ship itself is undamaged.
Main coating types
Epoxy-phenolic
The most widely used cargo tank coating on product and chemical tankers; good general chemical resistance and a long track record, but it can be attacked by strong acids and some solvents, and its cargo list must be checked cargo by cargo.
Zinc silicate
Very hard and abrasion-resistant, common for clean petroleum products, but unsuitable for many chemical cargoes and sensitive to cargoes that react with zinc.
Stainless steel, uncoated
Not a coating at all but the alternative to one: tanks built in stainless steel avoid the cargo-list restriction entirely at the cost of much higher newbuild price, and are standard on dedicated chemical carriers trading a wide cargo range.
Surface preparation
Coating performance depends as much on the steel surface profile achieved before application, through blast cleaning to a specified roughness and cleanliness grade, as on the coating chemistry itself; a correctly specified coating over poor surface preparation fails early regardless.
Selection
- Intended cargo list: the coating manufacturer's cargo resistance list must cover every cargo the charter party or trading pattern expects, checked at the specified concentration and temperature.
- Number of coats and total dry film thickness, since chemical resistance depends on achieving full, pinhole-free coverage at the specified thickness.
- Cargo temperature range: heated cargoes push some coating systems outside their proven resistance envelope even for a cargo they otherwise tolerate.
- Cure time and conditions before first cargo loading; a coating loaded before full cure gives up its chemical resistance early.
Regulations and class
IMO's IBC Code governs which cargoes a chemical tanker may carry and drives the coating or material requirement recorded on the Certificate of Fitness. The coating manufacturer's recognised cargo resistance list is cross-checked against the ship's intended trade at newbuilding and whenever a new cargo is proposed. Class and flag surveys include periodic tank coating condition surveys, with breakdown coverage thresholds that can trigger a Condition of Class if exceeded.
Typical faults
| Fault | Cause | Consequence |
|---|---|---|
| Blistering | Solvent or moisture trapped under the coating during application or early cargo exposure | Coating breakdown, exposed steel, potential cargo contamination |
| Cargo staining or off-spec cargo | Coating not resistant to the actual cargo loaded, or loaded before full cure | Cargo rejection or downgrade at discharge, commercial claim against the ship |
| Localised breakdown at welds and edges | Insufficient stripe coating on edges and welds during application | Early corrosion starting at high-stress points, spreading under the coating |
| Coating loss from mechanical cleaning | Repeated aggressive tank cleaning such as high-pressure hotwash | Progressive thinning, reduced remaining chemical resistance life |
What to look for in a supplier
- A current, IMO-recognised cargo resistance list covering the specific cargoes the ship intends to trade.
- Documented surface preparation standard and application procedure, with a qualified applicator and independent film-thickness inspection during application.
- Batch traceability for the coating used, since cargo claims can require proof of which product and batch was applied.
- Track record on comparable tonnage in the same trade, since chemical tanker coatings are judged over years of cargo exposure.
Never treat "epoxy coated" as a single specification; the same generic coating family covers products with very different cargo lists, and the document that matters names the exact product and its approved cargoes.
11 manufacturers · 192 models
Jotun
44- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- • IMO-PSPC-konform
- • Breite chemische Bestaendigkeit
- • Lange Standzeit in Tanks
- • Erfordert sorgfaeltige Oberflaechenvorbereitung
- • Strikte Applikationsbedingungen
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- IMO-PSPC-konform
- Breite chemische Bestaendigkeit
- Lange Standzeit in Tanks
- Erfordert sorgfaeltige Oberflaechenvorbereitung
- Strikte Applikationsbedingungen
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- • IMO-PSPC-konform
- • Breite chemische Bestaendigkeit
- • Lange Standzeit in Tanks
- • Erfordert sorgfaeltige Oberflaechenvorbereitung
- • Strikte Applikationsbedingungen
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- IMO-PSPC-konform
- Breite chemische Bestaendigkeit
- Lange Standzeit in Tanks
- Erfordert sorgfaeltige Oberflaechenvorbereitung
- Strikte Applikationsbedingungen
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- • IMO-PSPC-konform
- • Breite chemische Bestaendigkeit
- • Lange Standzeit in Tanks
- • Erfordert sorgfaeltige Oberflaechenvorbereitung
- • Strikte Applikationsbedingungen
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- IMO-PSPC-konform
- Breite chemische Bestaendigkeit
- Lange Standzeit in Tanks
- Erfordert sorgfaeltige Oberflaechenvorbereitung
- Strikte Applikationsbedingungen
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- • IMO-PSPC-konform
- • Breite chemische Bestaendigkeit
- • Lange Standzeit in Tanks
- • Erfordert sorgfaeltige Oberflaechenvorbereitung
- • Strikte Applikationsbedingungen
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- IMO-PSPC-konform
- Breite chemische Bestaendigkeit
- Lange Standzeit in Tanks
- Erfordert sorgfaeltige Oberflaechenvorbereitung
- Strikte Applikationsbedingungen
- Jotamastic 90 DFT
- 100 µm (Trockenfilm-Dicke)
- Marathon IQ2 Maximum DFT
- bis 500 µm, solidentfrei (98% Volumen)
- Penguard Primer DFT
- 60–120 µm typisch
- SeaQuantum Ultra VOC-Gehalt
- Niedrig (<340 g/l); IMO AFS/CONF/26 konform
- Haftungs-anforderung
- ≥5 MPa; ASTM D3359 Level 0–1
- Salzsprühwiderstand (ASTM B117)
- >1,000 hours typical; Marine Heavy-Duty 500–2,000 h
- Jotamastic 90/87/80 (Epoxy Mastic Primer)
- Marathon IQ2 (solventfrei Epoxy Topcoat)
- Penguard Primer/HB/Universal (High-MW Epoxy Primer)
- SeaQuantum Ultra III/S/SP (Antifouling Silyl-Acrylat)
- SeaForce Shield/Active/Active Plus (Biozidbasierte Antifouling)
- • IMO-PSPC-konform
- • Breite chemische Bestaendigkeit
- • Lange Standzeit in Tanks
- • Erfordert sorgfaeltige Oberflaechenvorbereitung
- • Strikte Applikationsbedingungen
- Area: Unzureichende Schichtdicke (DFT) = Keine Korrosionsschutz-GarantieCheck: Measure with coating thickness gauge (gage) per SSPC-PA2. Example: Jotamastic 90 shall be 100 µm = passed; <75 µm = rework required. Statistical sampling: minimum 20 points/m².
- Area: Schlechte Haftung (Adhesion-Versagen) = Abblätterung/DelaminierungCheck: Cross-Hatch-Adhäsionstest (ASTM D3359) durchführen: 6mm Rasterabstände, Klebeband aufreißen. Bewertung: Level 0 = beste Haftung (0% Verlust). Level ≥3 = Schicht-Versagen → Nacharbeiten. Alternativ: Pull-off Test >5 MPa.
- Area: Unvollständige Aushärtung = Weiche/klebrige Oberfläche, reduzierte HärteCheck: Pencil hardness test (ASTM D3363) perform: guide pencil at 45° angle with pressure over surface. Expected for epoxy after 7 days: ≥H (hard). Observe test duration per TDS (typically 24–48h hard-dry, 7 days full cure).
- Area: Surface preparation non-conforming (too rough/too smooth surface) = adhesion defectCheck: Surface roughness inspect: ISO 8501-1 grade Sa 2½ (medium roughness) or white-metal. Surface roughness: 30–85 µm (ISO 8503-2, fine–medium). Visual + surface roughness gauge (profile gauge) use.
- Area: Holiday/Pinhole-Defekte = lokale Korrosion trotz BeschichtungCheck: Holiday detector (spark tester for >250 µm; low-volt sponge for <500 µm) guide over entire area systematically. Defects localize and mark with red marking → must be repaired before operation.
- Area: PSPC/IMO non-conformity = tanks fail classification (ballast/cargo)Check: IMO PSPC certificate of coating system inspect (ballast tank coatings, COT = cargo oil tank). Salt spray test references (ASTM B117) ≥500 hours for ballast, ≥1000–2000h for heavy marine applications inspect. Certificates: ClassNK, Lloyd's Register.
Type-universal inspection/maintenance points for paint & coating systems (Jotun, Mega-Schwarm 2026-06). Per-model specs not auto-filled.
- IMO-PSPC-konform
- Breite chemische Bestaendigkeit
- Lange Standzeit in Tanks
- Erfordert sorgfaeltige Oberflaechenvorbereitung
- Strikte Applikationsbedingungen
Hempel
38- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
- DFT Standard (Hempadur PSPC)
- 320 µm total / 2×160 µm pro Schicht
- DFT (Globic Antifouling)
- 100 µm Trockenfilm
- Aushärtungszeit (Hempadur)
- 1–2 months full cure; 5–47 hours reworking window (temperature dependent)
- Oberflächenrauhheit Anforderung
- Sa 2.5 ISO 8501-1, Rugotest No. 3 or ISO roughness mean (G)
- Haftungs-Mindestwert (Pull-off)
- ≥2,5 MPa allgemein; ≥5 MPa Immersion; ≥8 MPa >250 µm Gesamtdicke
- Brennstoff-Ersparnis (Hempaguard X7)
- 21% über 90-Monats-Docking-Intervall (DNV validiert)
- Aushärtungs-Temperaturkorrektionen
- T ↓10°C → Aushärtungszeit ×2; T ↑10°C → ÷2
- Hempadur (epoxy primers and intermediate coats)
- Hempaguard (Silicon-Hydrogel Rumpfbeschichtung fuer Brennstoffeffizienz)
- Globic (Antifouling mit Nano-Acrylat-Technologie)
- Area: Insufficient surface roughness or preparation before coatingCheck: Sa 2.5 (ISO 8501-1) surface roughness with Rugotest No. 3 or ISO comparator rough-medium inspect; visual inspection white surface
- Area: Salt contamination reduces adhesion and causes blisteringCheck: Ion tester before/after blast cleaning (ISO 8502-1/2/3); limit value <50 mg/m² PSPC
- Area: Dry film thickness <80% specification or >120% causes failureCheck: DFT meter use; 90% measured values ≥256 µm at 320 µm nominal; edges with stripe coating; all values document
- Area: Unvollständige Aushärtung → schlechte Schicht-Bindung, Wassereintritt, BlasenbildungCheck: Cure time per manufacturer instructions (Hempadur 15570: 5-47 hours); temperature monitoring (T ↓10°C ×2); full cure 1-2 months before test
- Area: Intercoat adhesion failure (<2.5 MPa) causes peeling and corrosionCheck: ISO 4624 pull-off test after 1-2 months full cure; minimum adhesion ≥5 MPa immersion; ≥8 MPa >250 µm; 3 measurements/100 m²
- Area: Oberflächenmängel (Blasen, Risse, Kratzer, ungleichmäßige Deckkraft) ermöglichen WassereintrittCheck: Visual 100% inspection for blisters/scratches/peeling; surface roughness global max. 125 µm inspect; finish standard per ship class
Type-universal inspection/maintenance points for paint & coating systems (Hempel, Mega-Swarm 2026-06). Per-model specs not auto-populated.
Sherwin-Williams Marine
26- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
- Volume Solids (Seaguard 5000 HS)
- 73 ± 2% gemischt
- Mischverhaeltnis
- 1:1 by volume (two-component)
- VOC (EPA Method 24)
- <250 g/L
- Nenndicke DFT
- 0,1778–0,2540 mm (7–10 mils)
- PSPC 90/10 DFT-Regel
- 90% der Messungen ≥ NDFT; 10% mindestens ≥ 0,9×NDFT (typisch 320 µm für Ballasttank)
- Oberflächenprofil (nach Blastdreinigung)
- ISO 8501-3 P2; minimum 2 mm rounded edge after grinding
- Seaguard 5000 HS (High-Solids Epoxy Primer)
- Seaguard Marine Epoxy
- Pro-Line Series (Pro-Glo Xpress, Pro-Line 4800, Pro-Line 3000)
- Sher-Loxane 800 (Epoxy-Polyurethane Hybrid)
- Seaguard 1000
- Seaguard 6100
- Area: Dry Film Thickness (DFT) does not meet PSPC 90/10 requirementCheck: Perform DFT measurement with calibrated wet film thickness gauge (ASTM D7091): 90% of all measurements ≥ nominal DFT; maximum 10% may be between 0.9×NDFT and NDFT. Minimum 3 measurements per square meter required. Measurement only after minimum 1 week drying time.
- Area: Haftung des Beschichtungssystems zu Substrat unzureichend (Abloesung)Check: Perform pull-off adhesion test (ASTM D4541) with portable adhesion tester: glue dolly to dry layer (≥1 week cure), increase perpendicular tensile force at constant rate until failure. Determine reading in MPa/PSI. Classify failure mode (adhesion failure at substrate, layer-to-layer failure or substrate failure). Minimum 5 test points per application area.
- Area: Surface profile (anchor pattern) insufficient for adhesion after blast cleaningCheck: Measure surface profile per ASTM D4417 (Method B: depth micrometer, Method C: replica tape) BEFORE application. Determine Mean Maximum Profile (h_max) by averaging at least 20 peak-to-valley measurements. Required profile typically 50–75 µm for epoxy systems. If too shallow (<50 µm): blast clean again; if too deep (>75 µm): not acceptable.
- Area: Fehlstellen (Pinholes/Holidays) in der Beschichtung — KorrosionsnukleationCheck: Deploy holiday/pinhole detector: low-voltage wet brush method (≤500 µm thickness) or high-voltage spark tester (>250 µm). Move electrode surface step-by-step over all surfaces. Alarm/needle indication shows defect. Mark and document. Alternatively: UV-pigment method for large-area tank testing in darkness.
- Area: Application conditions (temperature/humidity/dew point) violate PSPC requirements — adhesion and cure failuresCheck: During application and cure continuously document: steel temperature (surface temperature with infrared pyrometer), relative humidity (hygrometer), dew point. Ensure steel temperature is at least 3°C above dew point (condensation risk). Air temperature between 2–43°C (Seaguard 5000 HS: 35–110°F). Document in inspection record with date/time.
- Area: Visuelle Maengel: Glanzgrad, Farbkontinuitaet, Kratzer, Blasen, Schalebildung, KratzerCheck: Inspect visually against reference standard per ASTM D4141 Method C (gloss/color). Scan surfaces for weak points: scratches, blisters (pores), shell formation, scratches, color spots. Measure defect area with calipers and document photographically. Some surface defects (small scratches <5 mm²) are acceptable per PSPC tolerances; blisters or shell formation = rework required.
Type universal inspection/maintenance points for Paint & Coating Systems (Sherwin-Williams Marine, Mega-Schwarm 2026-06). Per-model specs not auto-populated.
International / AkzoNobel
20PPG / Sigma
20International Paint / AkzoNobel
19
PPG / Sigma Coatings
18Carboline
2Chugoku Marine Paints
2Nippon Paint Marine
2AkzoNobel / International Paint
1- • Excellent resistance to the full IMO-listed range of chemicals
- • High mechanical strength and low permeability at a dry film thickness of ~225 µm
- • Proven adhesion and long service life in tanker applications
- • Meets IMO D-2 requirements for cargo tank coatings
- • Suitable for both new construction and refurbishment projects
- • Potential softening when exposed to aggressive solvents not covered by the IMO list
- • Risk of cargo staining if surface preparation or application is inadequate
- • Application‑related pinholes can occur without strict quality control
- • Relatively thick coating increases cure time and labor cost
- • Requires 100 % holiday detection and thorough verification of cargo compatibility
- Cargo staining
- Coating softening from aggressive solvents
- Application-related pinholes
- Excellent resistance to the full IMO-listed range of chemicals
- High mechanical strength and low permeability at a dry film thickness of ~225 µm
- Proven adhesion and long service life in tanker applications
- Meets IMO D-2 requirements for cargo tank coatings
- Suitable for both new construction and refurbishment projects
- Potential softening when exposed to aggressive solvents not covered by the IMO list
- Risk of cargo staining if surface preparation or application is inadequate
- Application‑related pinholes can occur without strict quality control
- Relatively thick coating increases cure time and labor cost
- Requires 100 % holiday detection and thorough verification of cargo compatibility