"> Marflex MX-P-3000/150m Bronze
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Marflex

MX-P-3000/150m Bronze

Marflex MX-P-3000/150m Bronze — Tanker Cargo Systems.

Inspector Detail

Common issues

  • Hydraulic drive motor leakage at the shaft seal - oil ingress into cargo is a contamination and pollution risk
  • Line-shaft bearing wear from misalignment or cargo contamination
  • Cavitation damage to the impeller during stripping or low tank level operation
  • Corrosion/erosion of bronze wetted parts with aggressive or high-water-content cargoes
  • Blocked or restricted suction strainer/bellmouth from cargo residue or scale
  • Vibration from worn line-shaft bearings or a bent shaft after grounding or impact damage
  • Hydraulic system contamination causing erratic pump speed control

Inspection checklist

  • Check hydraulic oil condition and leak-test the pump top/shaft seal before and after cargo operations
  • Verify pump performance (flow/discharge pressure) against the cargo plan at a known duty point
  • Inspect line-shaft bearings for wear/play where accessible at dry-dock or pump removal
  • Check the strainer/bellmouth for obstruction or damage
  • Confirm vibration levels against baseline, especially during stripping or low-level running
  • Test remote start/stop, speed control and emergency stop from the cargo control room
  • Inspect the deck seal/gland for hydraulic and cargo leakage
  • Verify earthing/bonding and ESD trip function

Service intervals

Hydraulic oil sampling/analysis every 3-6 months
Line-shaft bearing inspection at each pump removal/dry-dock, or per the manufacturer's manual
Full pump overhaul (bearings, wear rings, mechanical seal) bauart-typical every 4-6 years - confirm against the manufacturer's manual
ESD/remote control function test before each cargo operation

Typical wear limits

Line-shaft bearing clearance bauart-typical 0.1-0.3 mm new, renew around 0.5-0.8 mm depending on shaft diameter - confirm against the manufacturer's manual
Impeller/wear ring clearance bauart-typical 0.3-0.5 mm new, renew around 1.0-1.5 mm - confirm against the manufacturer's manual

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Line-shaft bearing set (bronze/composite bearings)
  • Mechanical shaft seal at the hydraulic motor interface
  • Impeller and wear ring set
  • Hydraulic drive motor seal kit
  • Deck seal assembly

Safety

  • Loss of containment at the deck seal or shaft is a major spill and fire/explosion risk - part of why it is tied into the vessel's ESD system
  • Hydraulic oil leakage into cargo can contaminate the product and create pollution liability
  • Work on submerged cargo pumps involves tank entry - full gas-free and enclosed-space entry procedure required
  • Static bonding must be confirmed before handling flammable cargoes

Class survey

Cargo pumps and their ESD/remote control functions are surveyed as part of the tanker cargo system survey and Continuous Survey Machinery; class expects a satisfactory operational test, confirmation of the ESD trip, and evidence of hydraulic oil condition monitoring given the contamination risk to cargo.

Estimated lifetime: Deepwell/submerged cargo pumps of this size typically remain in service through several dry-docking cycles (10+ years) with scheduled bearing and seal renewal; hour-based life depends heavily on cargo type and stripping duty.

Components & Design

Component data being added…

Technical Data

flow rate m3h 3000
head m 150
cargo type product
material Bronze

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Equipment Model #97871 · ✓ still in production