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GLHE 500t Crane

Provision Crane · Deck Cranes

Class-certified type (DNV register) · technical data sheet not yet verified​‌​​​⁠‍​⁠⁠⁠​​⁠​‌‍⁠‌‌

MacGregor GLH electro-hydraulic heavy-lift crane for heavy and multipurpose cargoes. 500t capacity variant of the MacGregor GLH Heavy-Lift Cranes range (covering 100-1000 tonnes), electric vfd drive. Specifications per MacGregor Cargo Handling Book p.84.

Inspection

Inspector Detail

Common issues

  • Hydraulic hose and cylinder seal leakage at the luffing and slewing cylinders, especially after long idle periods
  • Wire rope wear or birdcaging on the main hoist from misalignment or faulty drum spooling
  • Slew bearing wear leading to increased play and uneven load distribution
  • Load moment/limiter sensor drift causing nuisance trips or, worse, a failure to trip
  • Hydraulic oil contamination (water ingress or particulate) accelerating pump and valve wear
  • VFD/electric drive fault codes on the slewing or hoist motor drives

Inspection checklist

  • Visual inspection of main and auxiliary hoist wire ropes for broken wires, corrosion and birdcaging
  • Function test of the load moment limiter and emergency stop chain
  • Check hydraulic oil condition (particle count, water content) and filter differential pressure
  • Inspect slew bearing bolts for torque and check bearing play
  • Inspect boom structure, pins and bushings for wear and cracking, particularly at load-bearing welds
  • Test overload and limit switches
  • Check brake holding capacity on hoist and slewing motors
  • Inspect hydraulic cylinder rods and check for seal leakage

Service intervals

Wire rope inspectionevery 3 months or per class requirement
Hydraulic oil sampling/analysisevery 6 months
Hydraulic filter replacementannually or per differential pressure indicator
Slew bearing bolt torque checkannually
Proof load test (SWL verification)every 4-5 years per class and flag requirements
Brake function testevery 6 months

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Wire rope discard criteriaper ISO 4309 or the maker's criteria - typically discard around 6 broken wires in one lay or roughly one-third rope diameter reduction; confirm against class rules before acting
Slew bearing axial/radial playcheck against the maker's tolerance table - excessive play is usually flagged well before it becomes visible
Boom pin/bushing radial clearanceheavy-lift crane pins typically allow only a small fraction of a millimetre of play before replacement is due - confirm the actual limit in MacGregor's maintenance manual

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Main hoist wire rope (correct diameter and construction)
  • Hydraulic cylinder seal kits (luffing and slewing)
  • Hydraulic filter elements
  • Slew bearing bolts
  • Load moment limiter sensor/load cell
  • Hoist and slewing motor brake linings
  • Hydraulic hoses rated for system pressure

Safety

  • Bypassing or defeating the overload limiter during cargo operations risks structural failure or load drop
  • Hydraulic accumulators store energy that must be released before maintenance on cylinders or valves
  • Wire rope failure under load presents a whipping/struck-by hazard
  • Personnel must stay clear of the load path during proof load testing

Class survey

Deck cranes are typically Continuous Survey Machinery items: annual thorough examination, function test of overload protection, and a proof load test at an interval set by class rules (commonly every 4-5 years). Wire rope inspection records, NDT of highly stressed structural members, and load test certificates must be retained onboard for audit.

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