"> MAN Energy Solutions G80ME-C
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MAN Energy Solutions

G80ME-C

The MAN G80ME-C is a large‑bore low‑speed two‑stroke diesel main engine (800 mm bore) built for high‑power propulsion on very large tankers and bulk carriers, offering broad fuel flexibility and IMO Tier II/III emissions compliance.

MAN Energy Solutions G80ME-C
Per Hersteller-Datenblatt
Capacity
HFO/MDO/MGO/VLSFO
Medium

Engine Specifications

800 mm
Bore
2-stroke
Stroke Type

Inspector Detail ✓ verified

Designation decoded

G for green/ultra-long-stroke, 80 for bore 800 mm, ME-C for fully electronic control. Ultra-long-stroke variant of the 800 mm series for maximum efficiency at lowest speed.

Background

The G80ME-C is the ultra-long-stroke version of the 800 mm series for large container ships (15,000–20,000 TEU) and VLCCs. Compared to the S80ME-C the G variant offers better propeller efficiency through lower speed. Positioned between G70 and G95 for applications that do not require the extreme power of the G95.

Calculated metrics

Inspector checklist

Laufzeug & Tribologie
  • Cylinder liner: 800 mm bore, ultra-long-stroke — extreme dimensions and transverse forces, wear measurement at 12 points
  • Kolbenringe: Großer Ringumfang (>2.5 m) + Ultra-Long-Stroke = maximale Ringbelastung
  • Crosshead bearing: Massive piston + ultra-long-stroke = highest transverse forces — bearing clearance and oil film formation absolutely critical
  • Piston rod: Ovality and surface finish at extreme stroke length
ME-C Steuerung
  • FIVA-Ventile: Große Hydraulikvolumina — Ansprechzeiten genau dokumentieren
  • HPS: High capacity for large cylinders at lower speed
  • PMI-Online: Zylinderdrucküberwachung kontinuierlich
  • ECS: G-spezifische Ultra-Low-RPM Software
Brennstoffaufbereitung
  • Fuel injectors: large flow rates, longer injection duration at lower engine speed
  • Fuel separators: Cat-Fine removal critical for large engines
  • Brennstoff-Qualitätsmanagement
Dichtungssysteme
  • Gland: Ultra-Long-Stroke at 800 mm bore = most extreme piston rod movement — drainage as main indicator
  • Auslassventil: Große Ventildurchmesser, ME-C elektronisch
  • Zylinderkopf: Blow-by an großen Dichtflächen
Turbolader & Spülluft
  • Turbocharger: 2-3× TCA — efficiency and TC cut-out at ultra-low RPM
  • Scavenge air cooler: large air mass flows, cleaning and pressure differential
  • Auxiliary Blower: wider operating range in G series

Logbook reference values

Parameter Expected Deviation means
Exhaust gas temperature per cylinder 340–415 °C at 85% MCR Spread >25 °C → Verbrennungs-Asymmetrie
Scavenge Air Pressure 2.8-4.0 bar abs at MCR Zu niedrig → Turbolader
Zylinderöl-Feed-Rate 0.6-0.9 g/kWh BN-Matching
ME Hydraulikdruck 200-300 bar Druckabfall → HPS/FIVA
Kühlwasser-Temperatur 80-90 °C Einzelzylinder-Abweichung → Dichtung/Laufbuchse

Common Failure Modes

Crosshead bearing damage
Symptoms: Temperaturanstieg, Metallpartikel, Vibration
Causes: Extreme Seitenkräfte (G80 = Bohrung+Ultra-Long-Stroke), Ölfilm-Abriss, Kontamination
Preventive: Highest priority for system oil cleanliness, crosshead clearance at every inspection
Stopfbuchsen-Versagen
Symptoms: Steigende Drainage, Ölnebel
Causes: Extreme stroke at 800 mm bore, Kolbenstangen-Ovalität, Dichtring-Alterung
Preventive: Drainage-Trend täglich loggen, proaktiv planen
Liner-Kaltkorrosion
Symptoms: Cloverleafing, BN-Verbrauch
Causes: Low temperature at part load, BN-Mismatch
Preventive: Kühlwasser 80-90 °C, BN an Brennstoff anpassen

Expert tips

  • 💡 G80 between G70 and G95: For ship-owners who do not require the extreme output of the G95, the G80 offers a more cost-effective alternative with the same efficiency philosophy
  • 💡 Crosshead load at G80: The combination of 800 mm bore and ultra-long stroke produces the highest lateral forces in the MAN portfolio — crosshead maintenance has priority 1
  • 💡 Laufbuchsen-Bestellung: Bei 800 mm G-Baureihe 9-12 Monate Vorlaufzeit — Verschleißtrend proaktiv auswerten

Related components

TCA-Turbolader (2-3×) HPS-System — Hochkapazität Alpha Lubricator Propeller — maximale Dimensionen Wellenstrang — Ultra-Low-RPM Schwingungen Bordkrane — Tragfähigkeit für Großkomponenten Brennstoff-Separatoren

Classification & regulatory

IMO Tier II. EEDI Phase 3 konform. G-Baureihe für maximale EEDI/CII-Performance. SCR/EGR für Tier III.

Reference content for inspector orientation. Always verify against manufacturer's manual, latest service letters and class society requirements.

Components & Design

Component data being added…

Technical Data

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Common failures & inspection points

Cylinder liner cold corrosion
Crosshead bearing distress from oil contamination
Exhaust valve leakage
Scavenge air cooler fouling

Service & Maintenance

Large-bore condition monitoring required: drain oil analysis, bearing temperature trend, scavenge inspections and performance deviation monitoring.

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Replacement Parts

Critical onboard spares include exhaust valve assemblies, piston rings, fuel injection parts, bearing shells, hydraulic control seals and stuffing box rings.
Equipment Model #36741 · ✓ still in production