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NPDS 3500H FR

Davit System (Lifeboat/Raft) · Lifesaving Appliances (LSA)

Technical data from manufacturer or class sources · not yet verified by a person
Persons capacity per SOLAS certificationCapacity
Crew Evacuation / SafetyMedium

Designed to ensure safe crew evacuation and enhanced safety at sea, the Palfinger Marine Safety AS NPDS 3500H FR is engineered with a focus on reliable operation. This lifeboat operates based on SOLAS (International Convention for the Safety of Life at Sea) standards, ensuring it can carry the required persons capacity as per certification. For crew evacuation and safety missions, this vessel features a diesel engine that must be tested regularly to prevent start-up failures. Common issues include corrosion or blockage in the release hook mechanism, which is critical for safety; failure of the GFK (Glass Fiber Reinforced Plastic) hull under prolonged water contact leading to osmotic blister formation; malfunctioning of the air supply system's ventilation valve; degradation of safety harnesses due to UV and weather exposure; and engine start-up issues arising from infrequent testing. Regular maintenance, including weekly engine test runs for at least five minutes and annual servicing of the release hook by an approved service provider, is essential. Additionally, a GRP hull inspection should be conducted during docking, with a thorough examination every five years to maintain the vessel’s integrity and safety standards.

Service

Service notes.

What our service work and the manufacturer documentation say about keeping this model running.

Weekly engine test run (min. 5 min). Release hook servicing annually by an approved service provider (SOLAS MSC.402(96)). GRP hull inspection at docking. Five-year thorough examination.

Inspection

Common failures & inspection points

Inspection

Inspector Detail

Common issues

  • Wire fall corrosion or broken strands, especially at socket terminations
  • Brake system slippage or overheating during lowering
  • Hydraulic system leaks reducing lowering/hoisting control
  • On-load release gear hang-up or premature release
  • Limit switch failure allowing overrun
  • Diesel power pack starting or battery issues affecting emergency operation

Inspection checklist

  • Visual inspection of wire falls full length for broken wires, corrosion, kinks
  • Function test of brake holding and lowering speed control
  • Test on-load release gear per the maker's procedure, with the boat suspended and not under load per LSA Code requirements
  • Check hydraulic system for leaks and correct pressure
  • Test limit switches and emergency stop
  • Check davit arm and structure for corrosion or deformation
  • Confirm diesel power pack starts and runs correctly, fuel level checked
  • Check remote and local control station operation

Service intervals

Weekly operational testper SOLAS - operate davit through its range, lower boat if practicable
Monthly launching appliance inspectionvisual and functional per LSA Code
Annual thorough examinationby a competent person, per SOLAS III/20 and the LSA Code
Wire fall renewalper the maker's schedule or when rejection criteria are reached, typically within 5 years or earlier on condition
On-load release gear overhaul and load testevery 5 years, per SOLAS III/20.11

Typical wear limits

Wire fallreject per the LSA Code wire rope rejection criteria - broken wire count, diameter reduction, or corrosion, not a single number
Brake lininginspect per the maker's manual for glazing and contamination as much as thickness

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Wire fall set
  • Brake linings/pads
  • Hydraulic seal kit
  • Limit switch assembly
  • On-load release gear hook/trigger mechanism components

Safety

  • On-load release gear malfunction is a leading cause of lifeboat launching fatalities - strict adherence to the maker's test and maintenance procedure is required
  • Suspended load during testing - never work under a suspended boat without mechanical blocking
  • Hydraulic stored energy/accumulator pressure
  • Wire fall failure under dynamic load

Class survey

Davit and on-load release gear fall under SOLAS III/20 and the LSA Code testing regime - class/flag requires annual thorough examination and 5-yearly overhaul with load test records; on-load release gear overhaul records are specifically checked at survey.

Estimated lifetime: Davit structure is typically designed for the ship's service life with periodic overhaul; wire falls and on-load release gear are life-limited/condition-limited components renewed on the schedule above rather than by running hours.

Spares

Replacement Parts

Spare parts notes

Spare parts via Palfinger Marine Safety AS or authorised distribution partners. Lead time: 2-6 weeks.

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