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L27/38

Main Engine 4-Stroke · Main Engines (4-Stroke)

Technical data from manufacturer or class sources · not yet verified by a person
HFO / VLSFO / MGOMedium

The MAN L27/38 is a medium‑speed four‑stroke marine diesel engine (6‑ or 9‑cylinder) delivering about 340 kW per cylinder at 800 rpm, known for its compact size and flexibility to run on HFO, MDO/MGO and dual‑fuel methanol variants.

Specifications

Technical data.reference — unverified

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Displacement (6-cyl)130.8 L
Displacement (9-cyl)196.2 L
Compression Ratio15.9
Max Combustion Pressure200 bar
Mean Effective Pressure (MEP)23.5 bar
Power per Cylinder340 kW @ 800 rpm
SFOC @ 100% MCR (HFO)188 g/kWh
SFOC @ 85% MCR (HFO)185 g/kWh
SFOC (MDO/MGO) @ 100% MCR191 g/kWh
SFOC (MDO/MGO) @ 85% MCR186 g/kWh
Dry Mass 6L27/3829.0 metric tons
Dry Mass 9L27/3839.5 metric tons
Length 6L27/385070 mm
Length 9L27/386405 mm
Engine Width2035 mm
Turbocharger SystemHigh-efficiency MAN TCR constant-pressure
Emission StandardsIMO Tier II, Tier III (with SCR)
Swept Volume per Cylinder21.76 dm³
Available as genset outputYes
Service

Service notes.

What our service work and the manufacturer documentation say about keeping this model running.

Servicing per the manufacturer's manual and classification society requirements. Annual inspection at class survey. Stock spare parts as specified by the manufacturer.

Inspection

Inspector Detail ✓ verified

Common issues

  • Excessive cylinder liner wear and piston ring breakage due to poor lubrication, fuel quality, or extended service intervals.
  • Fuel injector nozzle fouling or failure leading to poor combustion, increased exhaust temperature, and potential engine damage.
  • Bearing wear (main, connecting rod, camshaft) indicated by increased lube oil consumption, metal particles in oil, or abnormal noise.
  • Turbocharger fouling or bearing failure, resulting in reduced engine power, high exhaust temperatures, and black smoke.
  • Corrosion in cooling water systems (jacket water, charge air cooler) leading to reduced heat transfer efficiency and potential leaks.
  • Malfunctions of engine control system sensors (e.g., temperature, pressure, speed) or actuators due to vibration, moisture ingress, or aging.
  • Exhaust valve burning or seat wear, causing loss of compression and reduced engine efficiency.
  • Vibration-induced fatigue cracks in piping, brackets, or structural components.

Inspection checklist

  • Visual inspection for fuel, lube oil, and cooling water leakages around the engine, piping, and connections.
  • Check engine room cleanliness, bilge condition, and presence of oil/water emulsions.
  • Verify operational parameters (temperatures, pressures, speeds) against manufacturer's specifications and logbook entries.
  • Inspect turbocharger for signs of fouling, oil leaks, or abnormal noise; check air filter condition.
  • Test emergency shutdown systems (local and remote) and overspeed trip device functionality.
  • Examine fuel injection system for leaks, proper atomization (if possible), and condition of high-pressure pipes.
  • Check condition of exhaust gas manifold and bellows for cracks, leaks, or insulation damage.
  • Inspect engine mounting bolts and chocks for tightness and signs of movement.
  • Verify functionality of all safety alarms and monitoring systems.
  • Conduct crankcase inspection (if accessible and safe) for abnormal conditions, water presence, or bearing debris.

Service intervals

Minor Service (filters, nozzle checks)500 - 1,000 running hours
Top Overhaul (cylinder heads, valves, injectors)6,000 - 12,000 running hours
Piston Overhaul (piston, rings, connecting rod bearings)12,000 - 18,000 running hours
Main Bearing Inspection/Renewal18,000 - 24,000 running hours
Turbocharger Overhaul12,000 - 18,000 running hours
Fuel Injection Pump Overhaul6,000 - 12,000 running hours
Cooling Water System Descaling/Inspection2,000 - 4,000 running hours or annually

Typical wear limits

Cylinder Liner Wear (max ovality/taper)0.6 - 0.8 mm (refer to MAN manual for specific values per engine type/bore)
Piston Ring Groove Wear (axial clearance)Refer to manufacturer's manual; typically 0.15 - 0.25 mm for top ring, less for others.
Main/Connecting Rod Bearing ClearanceMeasured with lead wire or feeler gauges; typically 0.15 - 0.30 mm, specific values in manual.
Exhaust Valve Seat RecessionTypically 1.0 - 1.5 mm from new condition, specific values in manual.
Crankshaft DeflectionMax deviation typically 0.05 - 0.10 mm across web, depending on engine size and specific web.

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Complete set of fuel injector nozzles and/or complete injectors.
  • Full set of piston rings for at least one cylinder.
  • Assorted O-rings, gaskets, and seals for common maintenance tasks (e.g., cylinder head, fuel pump).
  • Fuel oil filters (primary and secondary) and lube oil filters.
  • Main and connecting rod bearing shells (at least one set for emergency replacement).
  • Engine control system sensors (e.g., speed, temperature, pressure) and relevant fuses.
  • Exhaust valve and seat ring (at least one set).
  • High-pressure fuel pipe for at least one cylinder.

Safety

  • Risk of crankcase explosion due to overheating bearings or piston seizure, requiring functional oil mist detectors and crankcase relief valves.
  • High-pressure fuel oil leaks (spray fires) from injection lines or pumps, demanding proper shielding and regular inspection.
  • Hot surfaces (exhaust manifold, turbocharger) posing burn hazards; ensure insulation is intact.
  • Rotating machinery (flywheel, shaft couplings) requiring robust guarding to prevent entanglement.
  • Potential for overspeed due to governor malfunction or fuel system issues, necessitating a reliable overspeed trip device.

Class survey

Class surveyors will typically review engine logbooks, maintenance records, and previous survey reports. They will conduct visual inspections for general condition, cleanliness, leakages, and securing arrangements. Operational tests include emergency stop, overspeed trip, and alarm functionality. Depending on the survey cycle (e.g., special survey), they may require opening of cylinder heads, crankcase inspection, bearing clearances measurement, and verification of safety devices (e.g., pressure relief valves, flame traps). Fuel oil and lubricating oil systems integrity, cooling water system condition, and exhaust gas system integrity are also key focus areas. Bridge control and local control functionality will be checked.

Estimated lifetime: 80,000 - 120,000 running hours before major engine block overhaul or replacement, assuming diligent maintenance and adherence to service schedules.

Spares

Replacement Parts

Spare parts notes

Spare parts via MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany or authorised distribution partners. Lead time: 2-6 weeks.

Documentation

Manuals

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