"> Alfa Laval S.p.A. AlfaVap-300-180P
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Alfa Laval S.p.A.

AlfaVap-300-180P

AlfaVap-300-180P by Alfa Laval S.p.A. is a semi-welded plate heat exchanger from the AlfaVap family, designed primarily for rising-film evaporation and thermosiphon reboiler duties. The plate pack is built from welded plate cassettes, with heating steam on the welded side and the evaporating process fluid on the gasketed side. Its plate pattern is intended to maintain strong turbulence and heat transfer while limiting fouling in concentrated or relatively viscous media. On marine installations it is more likely to appear in a specialised process, waste-treatment, fuel-processing or floating-production package than in a conventional central-cooling circuit. The openable frame permits inspection and mechanical cleaning and also allows the thermal surface to be adapted when the process design permits. The 180P suffix identifies this configured variant within the AlfaVap-300 family; refer to the manufacturer documentation for the exact plate arrangement and design duty.

Components & Design

Component data being added…

Technical Data

Model number AlfaVap-300-180P
Plate count (min) 20 plates
Plate count (max) 250 plates
Max flow rate 171.0 m3/h
Design pressure 16 bar
Application vacuum evaporator
Plate material Stainless steel (AISI 316)
Brazing material Stainless steel filler
Plate count (configured) 227 plates
Effective flow rate at duty point 171.0 m3/h
Configuration 180P configuration

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Common failures & inspection points

Product-side fouling or scaling, noticed as falling evaporation rate, rising temperature difference or reduced throughput
Gasket degradation from age, chemicals or incorrect assembly, causing external leakage or process contamination
Plate-cassette damage or weld leakage, indicated by cross-contamination between steam/condensate and product circuits
Poor distribution or restricted feed flow, causing unstable evaporation, local overheating or vibration
Steam-side contamination or condensate drainage problems, seen as reduced heating performance and erratic process temperatures

Service & Maintenance

Trend feed, vapour, condensate and heating-side temperatures and pressure losses against the commissioning baseline. Inspect for gasket leakage, plate-pack alignment, fouling and evidence of cross-contamination, and use CIP or mechanical cleaning methods compatible with the installed materials. After opening, restore the plate sequence and tightening condition exactly as specified by the manufacturer. Survey attention should include pressure-boundary integrity, isolation, leak history and evidence that cleaning chemicals and process media remain compatible; refer to the manufacturer documentation for the exact figure.

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Replacement Parts

Carry the correct gasket set, selected plate-cassette spares for critical installations, connection seals and maker-approved service consumables. Where the evaporator is mission-critical, stock items needed to restore feed distribution and condensate sealing without waiting for shore supply.
Equipment Model #153012 · ✓ still in production