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TH200MLR

Tunnel Thruster · Bow/Stern Thrusters

Technical data from manufacturer or class sources · not yet verified by a person​‍‌​⁠‌​⁠‍​‍​‌‌‌⁠‌​‌‍
150 kWPower
4,173 kgWeight

Thrustmaster of Texas, Inc. TH200MLR — Retractable tunnel thruster (electric motor-driven) for bow/stern docking, slow speed maneuvering, emergency steering, station keeping with azimuth propulsion.

Specifications

Technical data.reference — unverified

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Power (kW)150
Power hp201
Diameter (mm)910
Diameter (Zoll)36
Weight (kg)4173
Speed (1/min)1800
Power (kW)150 kW
Propeller diameter91 cm
Input RPM1,800 rpm
Weight (kg)4,173 kg
Inspection

Inspector Detail

Common issues

  • Shaft seal leakage allowing water ingress into the thruster compartment
  • Motor or gearbox bearing wear from frequent start/stop maneuvering duty
  • Retraction mechanism (hydraulic or mechanical) leaking or jamming
  • Propeller blade erosion or cavitation damage
  • Anode depletion in the tunnel accelerating local corrosion
  • Control system (joystick/PLC) faults causing erratic thruster response
  • Gear oil contamination with seawater, visible as milky oil on sampling

Inspection checklist

  • Tunnel and propeller visual inspection for fouling, cavitation erosion, or blade damage
  • Shaft seal condition and drip-rate check
  • Gear oil level, condition, and water-contamination check
  • Motor insulation resistance (megger) test
  • Retraction mechanism operation test
  • Anode inspection and renewal as needed
  • Vibration check on motor and gearbox bearings
  • Mounting bolts and foundation check for looseness
  • Thruster compartment checked for water ingress

Service intervals

Gear oil changetypically every 1,000-2,000 running hours or annually
Shaft seal inspectionannually; renewal typically every 2-5 years depending on running hours
Anode renewalannually or at drydock, condition-based
Motor insulation resistance testannually
Full unit survey/overhaultypically aligned with drydock intervals (roughly 2.5-5 years)

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Shaft seal leakagerenew once continuous drip exceeds the maker's allowable rate - confirm against the unit manual
Gear oil water contentrenew if water contamination is clearly visible or lab result exceeds the maker's threshold
Motor insulation resistanceinvestigate if reading falls well below general industry guidance for the winding class - confirm the exact limit against the motor manual

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Shaft seal kit
  • Motor/gearbox bearings
  • Sacrificial anodes
  • Gear oil (maker-specified grade)
  • Coupling elements

Safety

  • Confined-space entry into the thruster compartment/tunnel requires a permit
  • Stored hydraulic pressure in the retraction system
  • Rotating shaft/coupling hazard during running tests
  • Motor must be electrically isolated and locked out before maintenance

Class survey

Bow/stern thrusters are typically under Continuous Machinery Survey; class expects gear oil sampling and insulation resistance records, plus confirmation the retraction mechanism operates and locks correctly at survey.

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