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Burckhardt Compression

2K160

Air Compressor · Air Compressors

Technical data from manufacturer or class sources · not yet verified by a person
485.0 kWPower
5,500 kgWeight

Burckhardt Compression 2K160 — Marine cargo compressors for LNG vessels, BOG handling.

Specifications

Technical data.verified

Every value below comes from the manufacturer datasheet or class-society record on file for this model.

TypeOil-free labyrinth sealing compressor (Laby K-type)
Stroke160 mm
Max Speed750 rpm
Power485 kW
Cranks2
Designation Example2K160-2F
Leistung (kW)485 kW🔖
Gewicht (kg)5500 kg🔖
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Download datasheet (2 KB)
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Inspection

Inspector Detail

Common issues

  • Increasing labyrinth piston/cylinder radial clearance over time, reducing volumetric efficiency
  • Rod packing leakage, particularly with cryogenic BOG service where seal materials can be affected by low temperature
  • Suction/discharge valve wear or breakage causing reduced capacity and abnormal stage temperatures
  • Crosshead or crankshaft bearing wear
  • Cylinder liner wear increasing blow-by
  • Vibration from valve or piston rod issues
  • Instrumentation/safety trip faults (high discharge temperature, low suction pressure, vibration) - critical given BOG duty
  • Rod packing cooling/venting system issues affecting seal life at low temperature

Inspection checklist

  • Monitor and trend suction/discharge pressure and temperature per stage against design values
  • Check rod packing vent/leak-off for excessive gas leakage
  • Vibration monitoring on crosshead and cylinder
  • Inspect valves at scheduled intervals for plate condition, spring integrity and seat wear
  • Check crankcase oil level, condition and analysis (crankcase lubrication is separate from the oil-free cylinder section)
  • Inspect the piston rod for wear, scoring or coating damage, particularly at the packing contact area
  • Check labyrinth piston/cylinder radial clearance at overhaul against the maker's tolerance
  • Test high/low pressure and temperature trip functions
  • Check foundation/mounting for looseness and listen for abnormal knocking

Service intervals

Valve inspection/overhaulper maker manual, commonly every 4000-8000 running hours depending on gas composition and duty - confirm against Burckhardt's schedule for this model
Crankcase oil change/analysisper maker manual, commonly every 2000-4000 hours or per oil condition
Rod packing inspection/renewalcondition-based on leak-off rate; checked at each running period and renewed per maker guidance
Major overhaul (piston, liner, bearings)per the maker's published time-between-overhaul - confirm against current Burckhardt documentation
Vibration/trip system function testper class and maker schedule, typically at each survey and after any trip event

Typical wear limits

Labyrinth piston/cylinder radial clearancemaker-specified and comparatively tight for a labyrinth design; increases reduce volumetric efficiency - confirm exact limits against Burckhardt's own tolerance table rather than a generic reciprocating-compressor figure
Rod packing leak-off ratecondition-based - a rising trend against the maker's baseline indicates packing wear, no single universal number applies

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Suction/discharge valve assemblies per stage
  • Rod packing set, cryogenic-rated for BOG service
  • Labyrinth piston set / rider components as applicable
  • Crosshead and crankshaft bearings
  • Gasket and O-ring sets rated for the service temperature

Safety

  • Handles flammable boil-off gas - gas detection, ventilation and hazardous-area electrical requirements apply in the compressor room
  • Cryogenic-cold upstream piping can cause cold burns
  • Oil-free design means no lubricant belongs in the gas path - do not introduce oil during maintenance; this is a process/safety requirement, not just a mechanical preference
  • High-pressure gas at discharge - depressurize and purge before opening
  • Rotating crankshaft/crosshead - lock out before internal access

Class survey

Cargo compressors on LNG carriers are essential cargo machinery under class and IGC Code survey scope. Class will expect evidence of gas detection and ESD system testing, safety valve/trip function tests, and overhaul records for valves and rod packing. Given the oil-free labyrinth design, surveyors may also check that no lubricant contamination has been introduced into the gas path during maintenance.

Estimated lifetime: Labyrinth-type oil-free compressors of this class are built for long service life in continuous BOG duty, with major components commonly reaching tens of thousands of hours between major overhauls when gas quality and operating limits are respected; valves and rod packing are the shorter-life wear items requiring more frequent attention.

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