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HLRM 45-5S

Deck Crane · Deck Cranes

Technical data from manufacturer or class sources · not yet verified by a person

Heila HLRM 45-5S — Marine deck crane, articulating knuckle boom, medium-heavy lift.

Inspection

Inspector Detail

Common issues

  • Slew bearing wear and grease starvation from cyclic offshore loading
  • Hydraulic cylinder rod seal leakage on the boom extension and luffing cylinders under high side-load
  • Knuckle joint pin and bushing wear leading to increased play at the boom elbow
  • Load moment / overload protection sensor drift or calibration loss
  • Hydraulic hose chafing where routed along the telescoping boom sections
  • Wire rope corrosion, kinking or broken wires from offshore spray exposure (if winch fitted)
  • Slew gearbox oil contamination from seawater ingress on deck-exposed units

Inspection checklist

  • Visual check of boom sections for paint damage, dents and deformation
  • Slew bearing bolt torque check and bearing play measurement
  • Hydraulic system pressure test at rated load, proof load where due
  • Cylinder rod surfaces checked for pitting, scoring and seal leakage
  • Function test of load moment limiter / overload cut-out and emergency lowering
  • Knuckle and telescoping pin/bushing clearance measurement
  • Wire rope and sheave inspection for wear, corrosion, broken wires (if fitted)
  • Slew and luffing brake holding capacity check
  • Limit switches and remote control link check
  • Structural NDT of highly stressed weld areas per class requirement

Service intervals

Load test / proof loadper class requirement, typically annual to 5-yearly depending on flag/class
Hydraulic oil sampling6-12 months
Hydraulic oil changetypically 2,000-4,000 running hours or per manufacturer's manual
Slew bearing greasingweekly to monthly depending on duty cycle
Wire rope inspection (if fitted)monthly, per class survey items
Hydraulic filter replacementper manufacturer's manual, typically 500-1,000 hours or annually

Typical wear limits

Knuckle pin/bushing clearancetypically flagged once clearance exceeds roughly 0.5-1.0 mm above as-new - confirm against the maker's manual
Slew bearing axial/radial playmanufacturer-specific; any measurable increase against baseline should trigger closer monitoring
Wire rope discard (if fitted)per ISO 4309 broken-wire and diameter-reduction criteria

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Hydraulic cylinder seal kits (luffing, telescoping)
  • Slew bearing (long lead time item)
  • Main hydraulic pump / motor
  • Knuckle and telescoping pins and bushings
  • Boom-routed hydraulic hoses
  • Overload / load moment sensor
  • Wire rope and sheaves (if winch-equipped)

Safety

  • Stored hydraulic pressure in accumulators and cylinders during maintenance
  • Suspended or uncontrolled load if overload protection or brake fails
  • Crush hazard at the knuckle joint and telescoping sections during operation
  • Working at height on the boom for inspection and maintenance
  • Pinch points at the slew ring and pedestal base

Class survey

Deck cranes above the applicable SWL threshold are typically subject to Lifting Appliances survey requirements - annual thorough examination plus periodic proof load test, interval per class/flag. Survey focus is on hydraulic system integrity, overload protection function tests, and structural condition of high-stress welds at the pedestal and knuckle joint. Proof load and NDT records should be kept in the ship's lifting appliance register.

Estimated lifetime: Structural and mechanical service life for offshore knuckle boom cranes of this class is typically expressed by class/manufacturer's design basis in years (roughly 20-30 years) rather than running hours, given intermittent duty; hydraulic components are overhauled on a multi-year condition cycle - confirm against the specific class notation and manufacturer's design life documentation.

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