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TKR

Freshwater Hydrophore Pump · Pumps

Technical data from manufacturer or class sources · not yet verified by a person​‍‌​​‍​​⁠​‍‍​​⁠‍‍⁠‍‍

Marine vessels frequently require reliable pumps for circulating water and other fluids, often demanding high pressure and consistent performance. The Azcue TKR Horizontal Multistage Centrifugal Pump is designed specifically for these demanding marine applications. This pump is built similarly to the TK multistage pump, but boasts higher flow and pressure capabilities. Its multiple impellers allow for efficient water pressure boosting, circulation, and transfer over long distances, making it suitable for a variety of marine tasks. The pump's long coupled construction simplifies maintenance, as access to the pump head doesn't require removing the motor. Two external, oil-lubricated bearings support the shaft, contributing to its robustness for continuous operation. A flexible coupling helps absorb vibrations within the installation, ensuring smooth and reliable performance. The TKR pump can be customized with rotating suction and discharge connections in 90° stages, simplifying retrofitting into existing pipework. Wear rings further protect the casing and impellers, prolonging the pump's lifespan.

Specifications

Technical data.

Do you have the manufacturer datasheet for this model? Send it with the enquiry form — we check it and name the source.

Reference values — not verified
Max Pressure90 bar
Max. viscosity200 cP
SizeDN32 to DN150
Degree of protectionIP55

Source: castlepumps.com · not checked against a manufacturer datasheet

Inspection

Inspector Detail

Common issues

  • Mechanical seal weeping or leaking, reducing delivered pressure
  • Wear ring clearance increasing over time, causing capacity loss and internal recirculation
  • Impeller or diffuser erosion from scale or entrained solids in the freshwater system
  • Coupling misalignment causing vibration and premature bearing wear
  • Hydrophore tank pressure switch or bladder failure causing pump short-cycling
  • Bearing overheating from lubrication neglect or blocked cooling

Inspection checklist

  • Check for shaft seal leakage with the pump running
  • Measure discharge pressure and compare against the hydrophore set-point
  • Inspect coupling alignment and confirm the guard is fitted
  • Check bearing housing temperature and listen for abnormal noise
  • Verify pressure switch cut-in/cut-out settings against specification
  • Check the hydrophore tank air charge or bladder pre-charge pressure
  • Inspect the suction strainer for fouling
  • Verify the non-return valve holds pressure when the pump stops

Service intervals

Mechanical seal inspectionannually, or immediately on any visible leakage
Bearing grease/oil renewalper maker's schedule, typically every 4000-8000 running hours
Coupling alignment checkannually, and after any pump or motor removal
Hydrophore tank pre-charge checkevery 3-6 months

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Wear ring radial clearancetypically 0.3-0.5 mm when new on multistage centrifugal pumps of this size; commonly renewed once clearance approaches roughly double that figure - confirm against the maker's manual
Shaft/sleeve run-outtypically less than 0.05 mm - confirm against the maker's manual
Mechanical seal face conditioncondition-based renewal on visible leakage, scoring or heat damage; no universal numeric limit

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Mechanical seal kit
  • Wear rings / bushings
  • Coupling element (flexible spider)
  • Bearing set
  • Gasket and O-ring kit
  • Pressure switch

Safety

  • System operates at elevated pressure (up to around 90 bar for this variant) - fully depressurise before opening the casing
  • Rotating shaft/coupling must be properly guarded while running
  • Bearing housing surfaces can become hot under sustained running - allow to cool before handling

Class survey

A freshwater hydrophore pump is not normally a distinct class survey item unless it is designated part of an essential system in the ship's approved machinery arrangement; routine maintenance is generally covered by the vessel's planned maintenance system rather than a class-witnessed test.

Estimated lifetime: Multistage centrifugal freshwater pumps of this class typically run in the region of 25,000-40,000 hours between major overhauls under normal duty, strongly condition-dependent

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